1000-1200mm steel end plate spun pile ,duplex steel flange

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

Duplex S31803 butt weld flanges combine good mechanical strength and ductility with moderate to good corrosion resistance in a variety of environments. Duplex S31803 threaded flanges are the most widely used duplex stainless steel grade. Duplex S31803 lap joint flanges feature a high yield strength that is twice that of standard austenitic stainless steel grades.

Butt weld flanges are the most popular type of high pressure pipeline flange. The tapered hub design of butt weld flanges provides an extremely strong connection, and butt weld flanges can be manipulated and bent repeatedly without compromising material and/or connection quality . Butt weld flanges also have the advantage of being highly resistant to extreme high and low temperatures.

Super Duplex Steel Butt Weld Flanges are inherently non-magnetic. Austenitic stainless steel also contains nickel, molybdenum, copper, niobium, aluminum, etc. in chemical composition. It shows similar austenite and ferrite grades.

The A182 F51 material has carbon, 2% manganese, phosphorus, sulfur, 1% silicon, chromium, 4.5% nickel, 2.5% molybdenum and nitrogen it.

The mechanical strength, corrosion resistance and low temperature toughness of the ASTM A182 F53 Flanges is higher than that of ordinary duplex stainless steels.

Both austenite and ferrite are present in the microstructure of this alloy. Therefore, super duplex flanges have similar properties to these two stainless steels. These components have excellent performance in applications exposed to chlorine solutions.

Stainless steel grades with more than 12% chromium in the alloy are resistant to the effects of oxidation. In the case of super duplex stainless steel 2507, its alloy contains 25% chromium, which improves oxidation resistance even at high temperatures.

The austenitic portion of this alloy is the reason why A182 Super Duplex Flanges resist pitting, crevice, and general corrosion. Typically organic acids such as acetic and formic acids cause uniform corrosion in many steel alloys. Molybdenum, which contains a high chromium content, makes UNS S32750 butt weld flanges resistant to corrosion in environments containing these acids.

Duplex’s superior mechanical and chemical properties are offset by its formability difficulties. These grades are great for simple flanged connections for fixed services, but are less effective when forming complex metal shapes. Fortunately, machinability of dual-phase steels in complex and circular structures is not an issue in structural steels, given the widespread preference for simple mild steels in non-corrosive applications.

Robust modules resist acid pitting in marine systems. Duplex flanges effectively connect different piping modules in the system and affect the flow of fluids or gases. This grade has higher strength and crack resistance than common austenitic grades. These flanges also have excellent ductility and can be welded in place using standard procedures.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The combination of the ferritic phase and austenitic phase provides both high strength and excellent corrosion resistance.

Duplex steels were introduced to the market as a means to address the problems associated with stress-related corrosion cracking caused by chlorine solutions. The chemical composition of the duplex flange material also makes flanges less prone to chlorine-induced pitting corrosion. These alloys are less expensive than nickel-based steels.

Duplex steel sliding raised face flanges have high corrosion resistance in chloride-containing media, including seawater, making this grade ideal for deepwater umbilicals and a range of other oil and gas applications.

Some dual-phase steel S31803 butt weld flanges have good oxidation resistance at high temperatures, but tend to become brittle at temperatures above 300 degrees Celsius, and only 2 hours exposure to 475 degrees Celsius. These dual phase steel S32205 ring joint flanges also feature high corrosion and erosion fatigue performance as well as lower thermal expansion and higher thermal conductivity than certified.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel).

It reaches the phase balance of austenite and ferrite in roughly same volume fraction.

This alloy resists chloride environments and sulfide stress corrosion. It is also roughly double the strength of standard austentic stainless steels.

This is the main reason why Super Duplex Flanges note an improvement of tensile strength over ferritic and austenitic steel grades.

Due to the alloy’s excellent resistance to dilute hydrochloric acid, Super Duplex 2507 flanges can be used in the chemical processing industry. Another common problem with steel alloys is that they tend to corrode during welding. When the alloy is welded, the temperature is high, and the excess carbon atoms are precipitated to form carbide precipitates.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel). The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.

It has high strength and excellent corrosion resistance. Duplex stainless steel flanges have excellent intergranular corrosion. It has excellent resistance to corrosion cracking stress even in sulfide and chloride environments.

Super Duplex stainless for e.g. alloy UNS S32750, has a mixed microstructure of both austenite as well as ferrite in an equal or 50/50 ratio.

Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.

Corrosion Duplex 2205 flanges provide the industry with an improved stainless steel corrosion solution with good sulfide corrosion resistance and better resistance to chloride pitting and crevice corrosion than 317L.

Butt weld flanges are flanges designed to be connected to piping systems by butt welding. There are many specifications of this flange. Butt weld flanges are expensive because of their longer necks and high personnel costs for WN flanges in contact with pipes or fittings, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.

Compared to the corresponding austenitic steels, they are more prone to precipitation of sigma phases, nitrides and carbides, leading to embrittlement and reduced corrosion resistance. Duplex steel pipe flanges are an ultra-steel suitable for use in highly corrosive conditions where very high mechanical strength is required.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

A182 F53 material displays excellent corrosion resistance.

Duplex flanges consist of a material type called duplex. The material has both ferritic and austenitic microstructures in metallurgy. There are different grades of duplex depending on the material composition. Duplex stainless steel flanges have the best ferritic and austenitic properties. They are used as replacements for expensive high alloys in many industrial applications.