1000-1200mm steel end plate spun pile ,duplex steel flange

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

In addition, 2205 stainless steel flanges exhibit good fatigue strength and excellent resistance to chloride-related stress corrosion cracking. Additional properties of Duplex 2205 flanges include excellent resistance to crevice corrosion, pitting corrosion, erosion corrosion and general corrosion even in harsh environments.

Pipe flanges are widely used as a popular category of pipe fittings. Flanges are used to mechanically connect two pipes together. It can also be used to mechanically connect pipes to tees, valves, chokes or any other device. Flanges are available in round, square and rectangular. In some cases, flanges are usually ring-shaped or plate-shaped to form a rim at the end of the pipe when fastened to the pipe.

Based on composition, materials can be classified as Standard Duplex, Super Duplex, and Lean Duplex. Duplex steel flanges are suitable for high pressure, high temperature and highly corrosive applications. Duplex is also cost effective and has recently been used and replaced by other material grades.

The primary difference between standard duplex grades and the Super Duplex Steel Flanges Material is that Super duplex has a higher content of both molybdenum and chromium their alloy.

Robust modules resist acid pitting in marine systems. Duplex flanges effectively connect different piping modules in the system and affect the flow of fluids or gases. This grade has higher strength and crack resistance than common austenitic grades. These flanges also have excellent ductility and can be welded in place using standard procedures.

Duplex’s superior mechanical and chemical properties are offset by its formability difficulties. These grades are great for simple flanged connections for fixed services, but are less effective when forming complex metal shapes. Fortunately, machinability of dual-phase steels in complex and circular structures is not an issue in structural steels, given the widespread preference for simple mild steels in non-corrosive applications.

The ASTM A182 F51 flanges refer to standard or non-standard flanges manufactured in accordance with ASTM A182 Grade F51, which is designated with UNS number S31803.

These flanges have excellent resistance in acidic solutions such as nitric acid, sulfuric acid, phosphoric acid, etc. Additionally, our duplex steel flanges perform well in seawater and chloride solutions. Our experts are producing dual phase steel F60 flanges with excellent properties such as strong properties, higher tensile strength, durability, machinability, ease of manufacture, excellent surface finish and longer service life.

Duplex 2205 was tested under reverse bending stress at room temperature compared to SS316. The results show that Duplex 2205 has approximately twice the fatigue limit/yield strength.

S31803 has been supplemented by S32205 (F60) which has a higher minimum Ni Cr and Mo.

The combination of chromium, molybdenum and nitrogen give Duplex 2205 flanges good protection from chloride pitting and crevice corrosion, which makes them useful for marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications.

The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.

In comparison to SS316, Duplex 2205 has been tested under reverse bending stresses at room temperature. The results show that the fatigue limit/yield strength is about twice as high for Duplex 2205.

The yield strength is also higher, allowing component designers to reduce section size for load-bearing applications.

For many applications where 300 series stainless steel is susceptible to chloride stress corrosion cracking, 2205 duplex stainless steel is a cost-effective solution. Stress corrosion cracking occurs when stainless steel is subjected to tensile stress while in contact with solutions containing chlorides. Elevated temperatures also increase the susceptibility of stainless steel to stress corrosion cracking.

This grade, with a tighter specification, is captioned as F60, equating to UNS S32205. Consequently, S32205 can be dual-certified as S31803 but not vice-versa.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Duplex steel sliding raised face flanges have high corrosion resistance in chloride-containing media, including seawater, making this grade ideal for deepwater umbilicals and a range of other oil and gas applications.

Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.

The ASTM A182 F53 UNS S32750 Flange comes under the ASTM A182 specification for high temperature and high pressure services.

In addition to this standard duplex grade, there are super duplex and lean duplex grades. Flanges made of duplex steel fall under ASTM A182 F51 UNS S31803 and others. ASTM A182 specification covers components for pressure vessel grade applications. These duplex flanges can be used in high pressure and high temperature services such as boilers, condensers, heat exchangers, power plants, and petroleum industry applications.

The astm a182 f53 vs f55 can come in different diameters ranging from ? inches to 48 inches with different pressure classes ranging from class 150 through class 2500.

We are one of the largest producers of duplex steel sliding flanges with good fatigue strength and high corrosion resistance. 2205 Duplex Steel Blind Flange is also known for its various mechanical properties, such as excellent resistance to cracking, pitting, and corrosion in harsh environments.

Butt weld flanges are the most popular type of high pressure pipeline flange. The tapered hub design of butt weld flanges provides an extremely strong connection, and butt weld flanges can be manipulated and bent repeatedly without compromising material and/or connection quality . Butt weld flanges also have the advantage of being highly resistant to extreme high and low temperatures.

Duplex flanges are made of a special stainless steel with austenitic and ferritic metallurgical features in its microstructure. These are magnetic steels with high corrosion resistance and work hardening.

Duplex stainless steel flanges, these flanges have some excellent properties such as light weight, robust construction, accurate dimensions and more. We also offer these products in different grades such as Duplex Flanges, Duplex Flanges, Super Duplex Flanges and Super Duplex Flanges.

Duplex steel Werkstoff No 1.4462 threaded flanges also cannot be used below -50¡ãC as it will cause a ductile to brittle transition. Duplex UNS S32205 Orifice Flange has a tensile strength of 1,16,000 psi 800 MPa. Whereas the duplex SAF 2205 socket weld flange has a yield strength of 80,000 psi 550 MPa. The 2205 Duplex Butt Weld Flange is a low carbon version that is not affected by sensitization and avoids carbide precipitation in welding applications.

Application fields of duplex stainless steel:
¡¤ Pressure vessels, high-pressure storage tanks, high-pressure pipelines, heat exchangers (chemical processing industry).
¡¤ Oil and gas pipelines, heat exchanger fittings.
¡¤ Sewage treatment system.

Most processing equipment uses Duplex 2205. Also used by industrial storage and transportation units. Pulp and paper digesters, liquid tanks and paper machines also use Duplex 2205. It is ideal for use in marine environments.

Duplex stainless steel S31803/S32205/2205 flanges are supplied with good sulfide stress corrosion resistance, high strength and excellent impact toughness. These dual phase steel S31803 slip flanges are chemically balanced to produce a microstructure of approximately 50/50 ferrite to austenite ratio.