16k ks b1503 jis b2220 duplex steel flange

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

Duplex steels were introduced to the market as a means to address the problems associated with stress-related corrosion cracking caused by chlorine solutions. The chemical composition of the duplex flange material also makes flanges less prone to chlorine-induced pitting corrosion. These alloys are less expensive than nickel-based steels.

SA 182 F53 S32750 Flange is a super duplex stainless steel supplied in the hot worked and solution annealed condition.

Robust modules resist acid pitting in marine systems. Duplex flanges effectively connect different piping modules in the system and affect the flow of fluids or gases. This grade has higher strength and crack resistance than common austenitic grades. These flanges also have excellent ductility and can be welded in place using standard procedures.

Materials according to ASTM A182 need to meet the required chemical composition. For example, dual phase steel 2205 butt weld flanges must contain elements such as carbon, silicon, nickel, chromium, molybdenum, manganese, phosphorus, columbium and titanium. The material used to produce this Alloy 2205 flange must meet the mechanical performance requirements of the grade specification ordered.

ASTM A182 F53 Super Duplex Flanges available with rating class of 150#, 300#, 400#, 600#, 900# and 1500# in sizes NPS 1/2 to 24.

Weld-neck flanges get their name from the flange necks that are welded to the end of a piping system. It is designed to transfer stress to the pipe, thereby reducing high stress concentrations at the bottom of the flange. Butt weld flanges cost more because of their design and engineering and the added material.

It is needed when the neck needs to be lengthened. Duplex steel flanges act as extensions. Duplex steel flanges are used in the chemical and petroleum industries for residential and commercial buildings. Duplex steel flanges perform well under pressure levels and temperature fluctuations. Long butt weld flanges are available in various lengths, sizes and dimensions according to customer needs.

These super duplex steel UNS S32760 flanges are technologically advanced using premium materials under the guidance of skilled experts. They have outstanding features such as resistance to plastic deformation, wear resistance, chipping resistance, and good machinability.

Duplex and Super Duplex Welding Flanges are ideal for critical applications involving high pressure, sub-zero and high temperature, as well as conditions where fluctuations cause expansion/contraction of the pipeline, and its main feature is that it is suitable for high pressure applications.

Duplex steel Werkstoff No 1.4462 threaded flanges also cannot be used below -50¡ãC as it will cause a ductile to brittle transition. Duplex UNS S32205 Orifice Flange has a tensile strength of 1,16,000 psi 800 MPa. Whereas the duplex SAF 2205 socket weld flange has a yield strength of 80,000 psi 550 MPa. The 2205 Duplex Butt Weld Flange is a low carbon version that is not affected by sensitization and avoids carbide precipitation in welding applications.

S31803 has been supplemented by S32205 (F60) which has a higher minimum Ni Cr and Mo.

S31803 has been supplemented by S32205 (F60) which dual conforms to S31803 but has a higher minimum N, MO, NI and Cr which guarantees a better corrosion resistance.

Duplex flanges are made of a special stainless steel with austenitic and ferritic metallurgical features in its microstructure. These are magnetic steels with high corrosion resistance and work hardening.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

ASTM A182 UNS S31803 Double Flanges are very durable and will fit any size due to different shapes and sizes. They are made of the highest quality raw materials and are also packed in wooden cases so no damage will be found. They should generally not be welded without filler metal as this can lead to excess ferrite.

The basic idea of dual-phase steel long butt weld flanges is to produce a chemical composition that makes a roughly equal mixture of ferrite and austenite. The chemical composition of duplex steel lap flanges is balanced to produce approximately equal amounts of ferrite and austenite under solution annealed conditions.

UNS31803 has been supplemented by S32205 (F60) which dual conforms to S31803 but has a higher minimum N, MO, NI and Cr which guarantees a better corrosion resistance.

Super Duplex UNS S32760 Reducing Flanges have a strengthened microstructure, a result of added Nitrogen, allowing fabrication of thin and low-weight flanges that are easy on the pocket.

Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Butt weld flanges are flanges designed to be connected to piping systems by butt welding. This type of flange comes in a wide range of sizes, butt weld flanges are expensive due to their long necks and the cost of personnel to contact the WN flange with the pipe or fitting, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.

Butt weld flanges are flanges designed to be connected to piping systems by butt welding. There are many specifications of this flange. Butt weld flanges are expensive because of their longer necks and high personnel costs for WN flanges in contact with pipes or fittings, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.

The austenitic portion of this alloy is the reason why A182 Super Duplex Flanges resist pitting, crevice, and general corrosion. Typically organic acids such as acetic and formic acids cause uniform corrosion in many steel alloys. Molybdenum, which contains a high chromium content, makes UNS S32750 butt weld flanges resistant to corrosion in environments containing these acids.

The mechanical strength, corrosion resistance and low temperature toughness of the ASTM A182 F53 Flanges is higher than that of ordinary duplex stainless steels.

All 2205 alloys are metallographically inspected to ensure that products shipped are free of harmful phases such as sigma. It is usually used in the form of welded pipes or tubular parts. The alloy is also used as formed and welded sheet products in environments that are resistant to general corrosion and chloride stress corrosion cracking.

Compared to similar ferritic and austenitic grades, the super duplex steel 1.4410 flange has a lower alloying cost and, due to the well improved yield and tensile strength, has Corrosion resistance.

Austenitic-ferritic stainless steel variants have higher resistance to stress corrosion cracking, but lower toughness and impact strength than ordinary austenitic 304 and 316 stainless steels. Such materials include grades 2205, F51, F53 and F60. Duplex stainless steels have grown in popularity over the years due to their excellent chemical and mechanical properties, and compared to basic stainless steels, especially given the increased availability, the cost difference is now small.

Duplex stainless steel flanges are widely used in pipeline systems, risers, manifolds, etc. in the offshore gas and oil industries, and also in the petrochemical industry in the form of pressure vessels and pipelines. Duplex 2205 flange material has good strength and high resistance to corrosion, pitting and crevice corrosion. The nominal chemical composition of Duplex 2205 is 22% chromium, 3.2% molybdenum, 5% nickel and other alloying elements such as manganese and nitrogen.

Molybdenum increases resistance to pitting and crevice corrosion. However, its content in duplex stainless steels is generally limited to less than 4% because Mo is also a ferrite former and can lead to unwanted intermetallic phases. Nitrogen improves resistance to pitting and crevice corrosion.

The oxidation resistance of these dual phase steel S31803 butt weld flanges is good at high temperatures, but tends to become brittle at temperatures above 300 degrees Celsius, brittle after only 2 hours of exposure at 475 degrees Celsius. These dual phase steel S32205 ring joint flanges also feature high corrosion and erosion fatigue performance as well as lower thermal expansion and higher thermal conductivity than certified.