2019-2022 year hot sale high precision top quality duplex flange

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

Duplex Steel UNS Grade S32205 Duplex Steel is resistant to chloride environments and sulfide stress corrosion. Its yield strength is approximately twice that of standard austenitic stainless grades. Duplex steel UNS S32205 flanges are extremely durable and can also be easily installed to any size thanks to the different shapes and sizes available.

Duplex 2205 flanges are made of dual nature steel with austenitic and ferritic microstructures. The material is resistant to chloride stress corrosion. It is used in corrosive environments. 2205 flanges are available in grades from 150 to 2500 and PN6 to PN64.

The combination of chromium, molybdenum and nitrogen provides Duplex 2205 flanges with good chloride pitting and crevice corrosion protection, which makes them useful in marine environments, brackish water, bleach operations, closed loop water systems and some food processing applications. Although it is important to remember that pitting corrosion can be a problem in chloride solutions when oxidizing media are present. Under these conditions, the passive (protective) layer of the Duplex 2205 material may be damaged and localized pitting may occur.

In addition, 2205 stainless steel flanges exhibit good fatigue strength and excellent resistance to chloride-related stress corrosion cracking. Additional properties of Duplex 2205 flanges include excellent resistance to crevice corrosion, pitting corrosion, erosion corrosion and general corrosion even in harsh environments.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The yield strength of duplex stainless steel is twice that of austenitic stainless steel. This feature allows designers to reduce weight when designing products, making this alloy more cost-effective than 316, 317L.

Butt weld flanges are flanges designed to be connected to piping systems by butt welding. There are many specifications of this flange. Butt weld flanges are expensive because of their longer necks and high personnel costs for WN flanges in contact with pipes or fittings, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.

The austenitic portion of this alloy is the reason why A182 Super Duplex Flanges resist pitting, crevice, and general corrosion. Typically organic acids such as acetic and formic acids cause uniform corrosion in many steel alloys. Molybdenum, which contains a high chromium content, makes UNS S32750 butt weld flanges resistant to corrosion in environments containing these acids.

Based on composition, materials can be classified as Standard Duplex, Super Duplex, and Lean Duplex. Duplex steel flanges are suitable for high pressure, high temperature and highly corrosive applications. Duplex is also cost effective and has recently been used and replaced by other material grades.

Super Duplex Steel Butt Weld Flange for applications requiring excellent strength and corrosion resistance. It offers excellent corrosion resistance due to a balanced chemical composition. In addition, it performs well in environments containing chemicals such as chlorides, halides, sulfides, sulfuric acid, nitric acid, phosphoric acid, etc.

The oxidation resistance of these dual phase steel S31803 butt weld flanges is good at high temperatures, but tends to become brittle at temperatures above 300 degrees Celsius, brittle after only 2 hours of exposure at 475 degrees Celsius. These dual phase steel S32205 ring joint flanges also feature high corrosion and erosion fatigue performance as well as lower thermal expansion and higher thermal conductivity than certified.

It is needed when the neck needs to be lengthened. Duplex steel flanges act as extensions. Duplex steel flanges are used in the chemical and petroleum industries for residential and commercial buildings. Duplex steel flanges perform well under pressure levels and temperature fluctuations. Long butt weld flanges are available in various lengths, sizes and dimensions according to customer needs.

Duplex steel sliding raised face flanges have high corrosion resistance in chloride-containing media, including seawater, making this grade ideal for deepwater umbilicals and a range of other oil and gas applications.

Pipe flanges are widely used as a popular category of pipe fittings. Flanges are used to mechanically connect two pipes together. It can also be used to mechanically connect pipes to tees, valves, chokes or any other device. Flanges are available in round, square and rectangular. In some cases, flanges are usually ring-shaped or plate-shaped to form a rim at the end of the pipe when fastened to the pipe.

ASTM A182 specification covers stainless steel alloys produced by forging or rolling. This Duplex 2205 specification also covers components for high temperature service such as pipe flanges, forged fittings, valves and parts. After hot working, forged stainless steel grade 2205 duplex flanges must be cooled to a specific temperature before heat treating. Alloys must be heat treated according to certain requirements, such as heat treatment type, cooling medium, austenitizing/solution temperature, and quenching.

Super Duplex 2507, UNS S32750, is a duplex stainless steel especially suitable for environments such as warm chlorinated seawater and acidic chlorinated media. It has similar properties to Duplex 2205 but is more corrosion resistant and performs well in moderately corrosive environments.

These flanges can be hardened by heat treatment. The application industries of duplex steel flanges are; they are used in offshore oil drilling companies, aircraft exhaust manifolds, petrochemicals, power generation, gas processing, pharmaceuticals, specialty chemicals, burner pipes and spiral welded pipes for fuels, pharmaceutical equipment, Heat exchangers, and seawater equipment. Duplex steel flanges are available in a variety of designs such as sleeve, butt weld, blind, threaded, lap joint and socket weld.

2205 is the most widely used duplex stainless steel, accounting for more than 80% of the duplex stainless steel market. Alloy 2205 offers better corrosion resistance in a variety of environments where 316L is typically used, with the added benefit of higher yield strength.

This exotic alloy is used in oil and gas exploration and is also used in the chemical processing industry. Most processing equipment uses Duplex 2205. Also used by industrial storage and transportation units. Pulp and paper digesters, liquid tanks and paper machines also use Duplex 2205. It is ideal for use in marine environments.

Super Duplex Flanges use pure quality alloys with mixed austenitic and ferritic microstructures and high molybdenum and chromium content. This superior chemical composition provides superior resistance and increased strength. The products we manufacture are used in a wide variety of applications and industries. These flanges are highly resistant in corrosive, acidic and reducing environments.

Super Duplex stainless for e.g. alloy UNS S32750, has a mixed microstructure of both austenite as well as ferrite in an equal or 50/50 ratio.

This grade, with a tighter specification, is captioned as F60, equating to UNS S32205. Consequently, S32205 can be dual-certified as S31803 but not vice-versa.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Since nickel is a commodity material, the cost of using alloys that have been heavily alloyed using alloys tends to be very expensive. Despite the low nickel content, Duplex 2205 flanges manage to exhibit several important properties due to the high content of molybdenum and chromium.

Duplex flanges are made of a special stainless steel with austenitic and ferritic metallurgical features in its microstructure. These are magnetic steels with high corrosion resistance and work hardening.

We offer a complete range of flanges, including slip flanges, socket weld flanges, blind flanges, lap flanges, threaded flanges, butt weld flanges, reducer flanges, and more. Due to a wide range of customer requirements, we offer these super duplex steel UNS S32750 flanges in a variety of sizes.

The applications of the flanges include petroleum, petrochemical, oil and gas and other high performing piping systems.

Each different type has its own advantages. Different grades of duplex steel have different mechanical and physical properties due to different chemical compositions. ASTM A182 F60 flanges are high performance, cost effective and long life flanges. There are different face types such as ring joint flanges, flat face flanges and raised face flanges.

Duplex flanges consist of a material type called duplex. The material has both ferritic and austenitic microstructures in metallurgy. There are different grades of duplex depending on the material composition. Duplex stainless steel flanges have the best ferritic and austenitic properties. They are used as replacements for expensive high alloys in many industrial applications.

The duplex structure results in improved stress-corrosion cracking resistance, compared with the austenitic stainless steels, and improved toughness and ductility, compared with the ferritic stainless steels.