2205 S31803 duplex pipe Chloride stress corrosion cracking of austenitic stainless steels

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

ASTM A479 Duplex Steel UNS S32205 Round Gaskets are nitrogen reinforced duplex alloys formed to address common corrosion problems found incidentally with 300 series alloys. ASME SA 479 Duplex Steel UNS S31803 Machined Washers are hardened at 1868 to 1958 degrees Fahrenheit and then water quenched.

Heat and product analysis is to be performed on the SA 789 Alloy 2205 Pipe Material.

Duplex stainless steel, famous for its excellent combination of good mechanical properties and high corrosion resistance, is widely used in the industrial fields, such as the production of seawater heat exchangers and the chemical containers for use in the high-concentration chloride environments.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The dual microstructure and chemical composition of ASME SA 479 UNS S32760 bar makes it a high performance alloy. Due to its designation as a superalloy, most manufacturers are aware of the very valuable mechanical properties of F55 UNS 32760 Hex Bar.

ASTM A789 / ASME SA789 covers grades of average wall thickness, or, if specified on the order, minimum wall thickness, of stainless steel tubing for services requiring general corrosion resistance, with particular emphasis on resistance to stress corrosion cracking. These steels are suscep- tible to embrittlement if used for prolonged periods at elevated temperatures.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Super duplex steel flanges are very good for servicing a severe corrosive atmosphere like offshore and marine applications.

The ductility and corrosion resistance of duplex steel fasteners are reminiscent of their austenitic microstructure. On the other hand, the toughness and hardness of these fasteners are inherited from the ferritic region.

Grade 2205 is the most widely used duplex stainless steel grade. Fittings of this grade finds applications due to both their excellent corrosion resistance as well as their high strength.

Duplex ( UNS S31803 / S32205 ) rods, also known as steel rods (ASTM A276 / ASTM A479 ), have excellent corrosion resistance. Stainless steel rods/stainless steel rods ( en 1.4462 ) are resistant to intergranular and crevice corrosion.

Alloy 2507 is highly resistant to carbide-related intergranular corrosion.

The ASTM A182 F53 UNS S32750 Flange comes under the ASTM A182 specification for high temperature and high pressure services.

This alloy resists chloride environments and sulfide stress corrosion. It is also roughly double the strength of standard austentic stainless steels.

Duplex stainless steel UNS S31803 Nuts are available in two phase, 5% to 6% nickel alloy steel, ferritic, 3% molybdenum, austenitic 22% chromium.

Duplex Steel UNS S31803 Seamless Pipes are widely used in various applications in the industry. These ASTM A790 Duplex Steel S31803 Pipes are made up of a combination of microstructure of austenitic and ferritic grains, which gives them unique properties. These properties include a high resistance to corrosion, excellent strength and toughness, and good weldability.

The advantage of the dual-phase structure is that it combines the stress corrosion cracking resistance and high strength of ferritic alloys with the ease of manufacture and corrosion resistance of austenitic stainless steel alloys.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Alloy 32750 is a super duplex stainless steel supplied in hot worked and solution annealed conditions.

Super Duplex Alloy UNS S32750 (F53 / 1.4410 / Alloy 32750 / Alloy 2507) combines the most desirable characteristics of both ferritic and austenitic steels.

Flat and lock washers can be cut or stamped from sheet to customer specifications. Since 2205 combines high strength, excellent corrosion and stress corrosion cracking resistance with very good pitting corrosion resistance and low thermal expansion, this may be the right alloy for your project nuts, bolts, spacers and studs.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The high chromium, molybdenum and nitrogen content of 2205 provides better corrosion resistance than common stainless steels such as 316L and 317L in most environments.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.54

The most widely used stainless steel alloy is duplex 2205. It is also known as Duplex 2205 or Duplex 2205. It has ferritic and austenitic properties, making it ideal for environments with strong corrosion resistance. Good strength is a primary requirement. Duplex 2205 studs are essentially just a piece of threaded rod, in some cases, they are all designed to accept nuts, such studs are called stud bolts. It has excellent corrosion resistance and is superior to stainless steel 316 in most environments.

The steel has excellent resistance to chloride stress corrosion cracking, high thermal conductivity, and a low coefficient of thermal expansion.

Also known as standard duplex stainless steel, these 2205 duplex bolts are one of the most widely used stainless steel grades.

Duplex stainless steel fasteners are made from alloys with high chromium content and low to moderate nickel content.

The corrosion resistance comes from the addition of alloying material, mostly the chromium content. The ASTM A790 Pipes are resistant to pitting corrosion and crevice corrosion. The pipes could also be electric fusion welded.

The Duplex Steel Pipe gets its name from the dual nature present in the microstructure of the alloy. Duplex Stainless Steel Seamless Pipe have good mechanical characteristics and can be used in an as welded condition. Considered to be superior in comparison to austenitic alloys ASTM A312 TP304 or ASTM A312 TP316, the Seamless Duplex Pipe offers much better resistance to corrosion.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The machinability of 2205 steel pipe is low due to its high strength. The cutting speeds are almost 20% lower than that of grade 304.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Super Duplex UNS S32750 is the most common super duplex grade in the market. UNS S32750 is a duplex stainless steel especially designed for service in aggressive chloride-containing environments.

Another advantage of grade 304 stainless steel bar over grade 303 is that it is slightly harder and has better corrosion resistance. Because of this, grade 304 stainless steel bar is used in large quantities in the manufacture of fasteners and fixtures such as nuts, bolts, washers, clips, fittings and clamps. Products made from grade 304 stainless steel in the fastener industry are often referred to as “A2”.