2205 S31803 duplex pipe found in industries where petrochemicals, oil, gas and chemicals

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

2507 (UNS S32750) is a super duplex stainless steel designed for applications which require exceptional strength and corrosion resistance. 2507 is a 25% chromium, 4% molybdenum, and 7% nickel alloy resulting in excellent resistance to chloride pitting and crevice corrosion attack.

ASTM A240 UNS S32750 sheet is a type of steel known as super duplex steel.

Duplex stainless steel has an array of various benefits such as:
Strength:Duplex stainless steels have approximately double the strength of regular austenitic or ferritic stainless steels.
Toughness and ductility:Duplex stainless steels exceed the toughness and ductility of ferritic grades although they are not as touch as austenitic grades.
Corrosion resistance:As with all stainless steels, corrosion resistance depends mostly on the composition of the stainless steel, with chromium, molybdenum and nitrogen content being the most important. Duplex stainless steels are extremely corrosion resistant and even in chloride and sulphide environments, duplex stainless steels exhibit very high resistance to stress corrosion cracking (SCC). SCC is a type of corrosion that takes place when a particular set of factors are present: Tensile stress, corrosive environment and a sufficiently high temperature.
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Super Duplex S32760 Bar proves to be an excellent replacement for austenitic grades in marine environments. Super Duplex S32760 round bar (ASTM A276/ ASTM A479) exhibits good heat resistance up to 300¡ã.

The inclusion of chromium imparts good corrosion resistance to austenitic grade 304. However, increasing the chromium content to about 25%, as in the case of 2205 duplex stainless steel pipe makes the alloy resilient across several media.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

2507 (UNS S32750) is a super duplex stainless steel designed for applications requiring excellent strength and corrosion resistance.

2205 has good solderability. The motivation for welding dual-phase steels is to maintain the corrosion resistance, toughness and strength of the base metal in the weld metal and heat affected zone.

Thread friction between the nut and bolt creates a strong, steady and even force holding the componenuts together. The most commonly used ASTM A182 UNS S32205 fastener nuts are regular hex nuts. At the same time, duplex stainless steel fasteners are strong and corrosion resistanut, combining the healthy properties of ferrite and austenite. The material also has a 90ksi minimum tensile strength and a 65ksi minimum yield strength. 2205 duplex stainless steel bolts have an elongation of 25% and a hardness of 217HBW.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

UNS S31803 Bolt is a threaded fastener with external threads. Generally, like screws, alloy S31803 bolts tend to use a variety of head designs.

Cold drawn and cold rolled is the primarily prepare for 2205 Duplex Stainless Steel Pipe. Due to the material characteristic of high quality and hardness, duplex steel is more difficult to process than austenitic steel. It is very easy to damage, particularly for small thickness and large diameter pipes, it incorporates a long and hard-working methods.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

It is a super duplex alloy, so heat resistance is also what Super Duplex 2507 rods are capable of. River or sea water often contains highly corrosive chemicals containing sulfur or chloride ions, and materials such as the 2507 Super Duplex Round Bar can withstand these chemicals.

Duplex 2205 round steel contains 22% chromium, 3% molybdenum, and 5-6% nickel. In addition to excellent impact toughness and high strength, it also has high general, local and stress corrosion resistance.

The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.67

The high oxidation resistance property of Grade 2205 is marred by its embrittlement above 300¡ãC. This embrittlement can be modified by a full solution annealing treatment. This grade performs well at temperatures below 300¡ãC.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The chemical composition of 2205 Duplex Stainless Pipe consists of the elements being used in the following content i.e. – 22% chromium, 3% molybdenum and about 5 to 6% nickel. Because of the content, in terms of quantity of chromium present in the alloy of this grade, this stainless steel is also referred to as 22cr Duplex 2205 Pipe.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex stainless steels are Fe-Ni-Cr alloys consisting of ferritic-austenitic microstructure at room temperature. These steels generally possess beneficial combinations of the austenitic and ferritic phases. Duplex stainless steels exhibit greater toughness and better weldability than ferritic stainless steel (Nilsson, 1992). They have higher strength and better corrosion resistance than austenitic stainless steel (Atamert and King, 1992). Their good engineering performance has led to an increasing number of applications, mainly in corrosive environments such as sour gas pipelines and chemical reaction vessels.
Duplex stainless steels combine characteristics of the austenitic and ferritic family of alloys to offer benefits from both with fewer downsides — often at a lower cost than other steel alloys.
Duplex stainless steels have a combination of two phases, ferrite and austenite in approximately equal measure. This allows them to benefit from the advantages of both austenitic and ferritic stainless steels, leading to increased strength, improved weldability, higher toughness and resistance to several types of corrosion.

Another reason for the good mechanical properties of duplex stainless steel fasteners can be attributed to the mixed but balanced austenitic and ferritic microstructure present in the alloy.

The high chromium, molybdenum and nitrogen content of 2205 provides better corrosion resistance than common stainless steels such as 316L and 317L in most environments.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.54

S32750 Seamless Pipes are chromium and molybdenum mixtures with high resistance to pitting. Many industries prefer these Seamless Pipes for their resistance to stress corrosion cracking and crevice corrosion.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Super Duplex Steel UNS S32760 are dual phase austenitic-ferritic duplex fasteners manufactured from alloy containing chromium, nickel and molybdenum with restricted carbon content and minimum PREN42. Zeron washers have high strength, resistance to pitting, stress corrosion cracking, erosion and corrosion fatigue, crevice corrosion resistance.

The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.49

Duplex 2205 flanges offer good sulfide corrosion resistance, as well as chloride pitting and crevice corrosion resistant superior to 317L.

2205 duplex stainless steel is a cost effective solution for many applications where the 300 series stainless steels are susceptible to chloride stress corrosion cracking. Stress corrosion cracking occurs when stainless steels are subjected to tensile stress, while in contact with solutions containing chlorides. Increasing temperatures also increase the susceptibility of stainless steels to stress corrosion cracking.

The Super Duplex 2507 Tube can be used in high-pressure and temperature systems.

Duplex stainless steel pipes and fittings are generally less expensive because of the lower proportions of alloying elements used in the manufacture of duplex stainless steels. Compared to austenitic stainless steels, duplex stainless steels have higher yield strengths, so users can buy duplex pipes and duplex pipe fittings in relatively lower thicknesses.

The pressure capacities of the flanges can also be expressed in pressure numbers. The astm a182 f53 uns s32750 flange types come in pressure numbers ranging from PN6 through PN64.

Duplex UNS S32205 fasteners are widely used in construction and other industrial applications. We offer these types of fasteners in differenut thicknesses and tolerance limits for a variety of industrial applications.

It is alsohighly resistant to inorganic acids, especially if they contain chlorides.

The fatigue strength of S31803 nuts is also very good under all extreme conditions. Duplex stainless steel UNS S31803 nuts also have good fatigue strength and excellent resistance to stress corrosion cracking, cracking, pitting, erosion, etc.