2507 super duplex pipe resistant to corrosion fatigue

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

ASME SA 479 Duplex Steel UNS S32205 Hex Bolts are commonly used in chemical processing, transportation and storage – pressure vessels, tanks, piping and heat exchangers. ASTM A479 Duplex Stainless Steel 1.4462 Bolts have excellent resistance to stress corrosion cracking, as well as excellent resistance to localized corrosion, including intergranular, pitting, and crevice corrosion.

Duplex 2205 bolts have a ductile to brittle transition at -50¡ãC and also become brittle at 300-1000¡ãC, so a temperature of -50¡ãC to 300¡ãC is recommended. Exposure to above 300¡ãC will not only cause embrittlement of 2205 bolts, but will also reduce corrosion resistance.

The applications include high corrosive applications including acidic applications due to the material composition.

Zeron 100?contains 25% chromium and 7% nickel and 3.6% molybdenum along with copper and tungsten additions. Zeron 100 has a 50¨C50 austenitic¨Cferritic structure. It also has greater resistance to chloride pitting, crevice corrosion and stress corrosion cracking than exhibited by the standard 300 series stainless steels.

Technically, the microstructure of a duplex 2205 tube is approximately 50% ferrite and 50% austenite. As a result, the properties inherited from both categories make this nitrogen-enhanced duplex 2205 seamless pipe ideal for use in industries such as food processing, oilfield piping and heat exchangers, and flue gas desulfurization.

The chemical composition specifications stated in the norm must be met by the steel Super Duplex Plate. The content, in this case Thick Duplex Alloy 2507 Cold Rolled Sheet, must also meet the required mechanical properties.

Though it is important to keep in mind that pitting corrosion can be a concern in chloride solutions when oxidizing media is present. In these conditions, the passive (protective) layer of the Duplex 2205 material may be compromised in localized pitting may occur.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Astm A182 F51 flange is made up of carbon, chromium, manganese, silicon, phosphorus, sulfur, nickel, nitrogen, molybdenum and iron.

Duplex stainless steels have a microstructure which is 50% ferritic and 50% austenitic. This composition gives them a better strength than either ferritic or austenitic steels. Further details about this topic are given below (see ASTM A790 pipes).

It has the nominal composition of 22Cr-5Ni-3Mo-N with P number 10H.

The Duplex Steel Pipe gets its name from the dual nature present in the microstructure of the alloy. Duplex Stainless Steel Seamless Pipe have good mechanical characteristics and can be used in an as welded condition. Considered to be superior in comparison to austenitic alloys ASTM A312 TP304 or ASTM A312 TP316, the Seamless Duplex Pipe offers much better resistance to corrosion.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The dual microstructure and chemical composition of ASME SA 479 UNS S32760 bar makes it a high performance alloy. Due to its designation as a superalloy, most manufacturers are aware of the very valuable mechanical properties of F55 UNS 32760 Hex Bar.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encounutered with 300 series stainless steels.

Seamless Pipes also execute properties like high strength and resistance to corrosion from organic acids. Also, these Pipes can withstand inorganic acids and chloride environments.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

S31803 has been supplemented by S32205 (F60) which has a higher minimum Ni Cr and Mo.

Super Duplex S32760 Bar proves to be an excellent replacement for austenitic grades in marine environments. Super Duplex S32760 round bar (ASTM A276/ ASTM A479) exhibits good heat resistance up to 300¡ã.

Duplex stainless steel UNS S31803 Nuts are available in two phase, 5% to 6% nickel alloy steel, ferritic, 3% molybdenum, austenitic 22% chromium.

ASTM A240 UNS S32750 plate is suitable for high tension and high corrosion environments.

The 2205 Duplex Stainless Pipe exhibits magnetic properties in certain environments.

Super Duplex is used in gas and oil industry, on offshore platforms, chemical processing equipment pressure vessels and boilers, in heat exchangers.

The inclusion of chromium imparts good corrosion resistance to austenitic grade 304. However, increasing the chromium content to about 25%, as in the case of 2205 duplex stainless steel pipe makes the alloy resilient across several media.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex steel UNS S32205 fasteners are used in the pulp and paper industry such as digesters, bleach plants and stock handling systems. Also known as WNR 1.4462 fasteners, they are developed and designed in our infrastructure to international quality standards to the highest quality standards.

Duplex steel UNS S31803 hex nuts are widely suitable for the effects of sulphurous gases, especially above 900 degrees Celsius, very low.

2507 has a higher chromium and molybdenum content which gives the super duplex greater corrosion resistance than other standard duplex grades.

Preheating of UNS S32750 Super Duplex Fasteners is not necessary except to prevent condensation on cold metal.

UNS S32205 nuts (also known as S31803) are manufactured from high-grade duplex 2205 stainless steel. Since this material is composed of at least 22% chromium, 6% nickel and 3% molybdenum it can withstand several unique types of environmental inflexibilities that other metals cannot such as corrosion, cracking, erosion, pitting and more. Super duplex stainless steel 2205 nuts also provide twice the mechanical strength compared to standard stainless steel.

They also have excellent resistance to corrosion cracking and localized corrosion such as pitting, intergranular and crevice. Unlike other standard austenitic steels, UNS S31803 steel has excellent magnetic properties.

Duplex pipes are stainless pipes containing the high amount of chromium and minimum amount of nickel. Duplex pipes provide great strength and resistance to corrosive environments. Duplex pipes are used in desalination plants, heat exchangers, and marine processes.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex Stainless Steel offers excellent resistance to corrosion along with very high mechanical strength, which allows for lighter fabrication and greater design flexibility. With this high corrosion resistance, Duplex Stainless Steel provides more uptime than Carbon Steel or conventional Stainless Steel.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”