304 flanges with tee and elbow

304 Piping Spools are made of 304 Stainless Steel, a common and popular material in many industrial applications that require resistance to corrosion and oxidation. These S30400 Piping Spools are prefabricated using specialized machinery and processes, which ensure that they are highly accurate and reliable.

Inconel 718 has become useful in a wide range of applications ranging from manufacturing operations to military equipment and the aerospace industry.

304 stainless steel is the most common form of stainless steel in the world due to its excellent corrosion resistance and value. It contains 16% to 24% chromium and up to 35% nickel, as well as small amounts of carbon and manganese.

The Stainless Steel Fabricated Pipe Spools are useful for the customers in that they do not miss any parts and they eliminate the difficulty of onsite installation.

The tees are also used for the change of the flow angle and distribution of the flowing matter either into one or more channels. Tees can be divided into two main groups which are the butt welded tees and the socket welded tees. The butt welded tees are utilized to perform a perpendicular distribution of the flow. They make 90¡ã branches with the connection of the pipeline and distribute the coming matter from the mainline.

Alloy 600 is used in chemical and food processing, heat treating, phenol condensers, soap manufacture, vegetable and fatty acid vessels and many more.

It can be easily welded and processed by standard shop fabrication practices.

It is designed with a combination of impact toughness resistance to chloride stress corrosion cracking, and pitting and crevice corrosion with strength that is twice that of the stainless steel 300 series.

Raw pipes are cut to the required sizes and moved with pipe fittings to a fitting table, where some of the components are fitted together (i.e. temporarily connected). The resulting sub-assembly (part of the final pipe spool) continues with welding operations (i.e. permanent connected) before it comes back to the fitting table and gets fitted with other spool components.

The outstanding and versatile corrosion resistance of INCONEL 625 alloy under a wide range of temperatures and pressures is a primary reason for its wide acceptance in the chemical processing field.

The pipeline system must be produced and mounted away from the facility site. These complex facilities use pipe spools with different measurements and various components. Pipe spools are the prefabricated segments that include pipes, flanges, and fittings. Pipe fittings are the components that connect the complex pipe network. Moreover, pipe fittings change the piping systems¡¯ either sizes or dimensions. There are various types of fitting components but they can be briefly divided into three groups which are elbows tees and flanges.

C276 is forged between 2250/1750oF (1230/955oC) and then soaked at the forging temperature for 30 minutes per inch of billet or ingot section thickness. Forging should begin immediately, the billet is removed from the reheat furnace, a 25/40% reduction helps retain as much internal heat as possible. For optimum corrosion resistance, forged parts should be subsequently annealed. See Heat Treatment.

The high chromium content promotes and maintains a passive film that protects the material in many corrosive environments.

Stainless steel 904L / 1.4539 material can be used to make hot and cold rolled sheet and strip, semi-finished products, bars, rolled wire and profiles, as well as seamless and welded pipes for pressure applications.

Chromium, molybdenum and nitrogen increase resistance to pitting corrosion. Nickel imparts the austenitic structure.

Stainless steel grade 254 SMO? is a very high end austenitic stainless steel.

The durability of steel is one of the best advantages of the pipeline systems. It is strong and it can withstand the pressures, temperatures, heavy shocks, and vibrations. It also has unique flexibility which provides an easy extension.

This superalloy is used in a variety of industries such as aerospace, chemical processing, marine engineering, pollution-control equipment, and nuclear reactors.

Hastelloy C-276 is easily fabricated by welding, using methods similar to those used for nickel-based alloys.

Hastelloy B3 suppliers and Hastelloy B3 manufacturers can be reached out to all over the country.

Alloy 600 / Inconel 600 is a combination of nickel chromium and iron that provides the standard material for the chemical industry and the automotive engine, aero engine and airframe sectors. Controlled chemical composition is restricted for use in the nuclear industry to eliminate the risk of stress corrosion cracking in high-purity water containing chloride ions.

Pipe spools are pre-fabricated to reduce field installation costs and provide higher quality in the products. They are generally flanged to obtain the connection to other spools. The spool fabrication is normally performed by special companies having the required infrastructure.

MONEL K-500 alloy has corrosion resistance comparable to 400, but has higher mechanical strength and hardness. Has good thermal corrosion resistance and long-term tissue stability. It is mainly used in the manufacture of turbine blades and gas turbine blades with a working temperature below 750¡ãC on aero-engines, and in the manufacture of fasteners and springs on ships; pumps and valve parts on chemical equipment, and scraping on paper-making equipment. Blades etc.

625 has outstanding resistance to pitting, crevice corrosion and intercrystalline corrosion.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

Flanges are the components that work as a connector between main pipes, valves or pumps. The most prominent advantage of the flange usage easy the ease of cleaning and inspection of the area connected by the flanges. Flanges are usually produced by utilizing welding or screwing methods. Flange systems make a joint between different components.

Inconel is a superalloy made of high concentrations of nickel, chromium and molybdenum. Inconel 625 is highly resistant to corrosive and oxidizing media in a variety of environments. These alloys have excellent ductility and excellent formability. They can be welded easily and are resistant to post-weld carburization or graining.

These specialist fabricators produce the system under the specified set of quality and accuracy to obtain proper fit at the site and to maintain the necessary technical properties defined by the client.

In pressurized water reactors it is used for control rod guide tubes and steam generator baffle plates etc. Furnace retort seals, fans and fixtures.

Therefore the selected radius of the elbow can be very important. The other type of elbows is reducing elbows. In this type of elbows, the dimension of the center-line radius equals to the half of the nominal size of the larger end. Reducing elbows, again, maintain a 90¡ã flow change in the pipeline system. Moreover, a 180¡ãflow change can also be maintained by using a specific type of reducing elbow that is called ¡®return bends.

The plasma arc cutter is utilized for large pipes (above 28 inches of nominal pipe size) and its use is also beneficial for cutting off branches. If possible, an internal case must be located into pipes or fittings, in order to protect them from the spatters which are created by the plasma arc cutter. After the cutting, and edge preparation must be maintained.