304L pipes with flanges butt weld tee and elbows

304 Piping Spools are made of 304 Stainless Steel, a common and popular material in many industrial applications that require resistance to corrosion and oxidation. These S30400 Piping Spools are prefabricated using specialized machinery and processes, which ensure that they are highly accurate and reliable.

316L, however, is a better choice for a project that requires a lot of welding because 316 is more susceptible to weld decay than 316L (corrosion within the weld).

A Pre-engineered steel is basically a that is made up of steel.

Alloy 347 stainless steel plate cannot be hardened by heat treatment, only by cold working.

Virtually immune to chlorine ion stress corrosion cracking. Demonstrates adequate resistance to organic acids such as acetic, formic and stearic. Excellent resistance to high purity water used in primary and secondary circuits of pressurized nuclear reactors.

A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress-corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions.

The surface edges of the components must be even and the surface impurities must be removed. A beveling process is implemented for the edges of the parts. A grinding machine is employed for the beveling process. The type of grinding machines for beveling differs for stainless steel components and carbon steel components.

We manufacture piping products as well. When customers need different elements be fitted together before installation, the application of fabricated elements together is called the piping spool applications. There are Stainless Steel Pipe Spools products as well other material made spools in used.

The number of welds on a spool must be kept in a minimum count. The dimension of the spacing between circumferential welds and the center lines must not be larger than the four times the wall thickness of the pipe or fitting. After the main welds, tacks welds must be done precisely. All welds in the spools must be implemented according to proper Welding Procedure Specification (WPS). After the welding process is done, quality control of the components is performed by the specialists.

Monel 400 is a nickel-copper alloy (about 67% Ni ¨C 23% Cu) that is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions.

Alloy K500 is refined by Electro Slag Refining (ESR), ensuring the cleanest and highest quality of material is supplied.

The alloy is capable of remaining stable and maintaining its austenitic structure. Incoloy 800 is primarily used in applications with temperatures up to 1100¡ã F, where alloys 800H and 800HT are normally used in temperatures above 1100¡ã F where resistance to creep and rupture is required.

Hastelloy B3’s distinguishing characteristic is its ability to maintain good ductility while transient exposure to intermediate temperatures.

Hastelloy c-22 and c-276 are the only materials resistant to corrosion in wet chlorine, hypochlorite, and chlorine dioxide solutions, with significant resistance to high chloride solutions such as ferric and cupric chlorides. Corrosion resistance.

Hastelloy B2 prevents the formation of grain boundary carbide precipitates in the weld heat affected zone, making it suitable for most chemical process applications in the as-welded condition. The heat affected weld zone reduces the precipitation of carbides and other phases to ensure uniform corrosion resistance.
Alloy B2 also has excellent resistance to pitting and stress corrosion cracking.

Inconel 600 exhibits cold forming characteristics normally associated with chromium-nickel stainless steels.

The durability of steel is one of the best advantages of the pipeline systems. It is strong and it can withstand the pressures, temperatures, heavy shocks, and vibrations. It also has unique flexibility which provides an easy extension.

Alloy 400 is a solid solution alloy that can only be hardened by cold working.

The alloy has good oxidation resistance and creep strength to 1500¡ãF (816¡ãC). It also possesses good low temperature toughness.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

Alloy 800 has moderate corrosion resistance to many aqueous media and is resistant to stress corrosion cracking due to its nickel content. At high temperatures, it has resistance to oxidation, carburization and vulcanization as well as fracture and creep strength.

Inconel 718 is a nickel-based superalloy ideal for applications requiring high strength in the temperature range from cryogenic to 1400¡ãF. Inconel 718 also has excellent tensile and impact strength.

Alloy 400/Monel 400 comes directly from refined ore bodies in Canada, and with a copper content of approximately 30 wt%, it provides a lower cost alternative to commercially pure nickel, but still retains a very similar characteristics.

The corrosion resistance of Monel K-500 is basically the same as Alloy 400, except that in the age hardened condition, Alloy K-500 has a greater tendency to stress corrosion cracking in certain environments. Monel K-500 has been found to be resistant to sour gas environments.

These connections are embedded inside concrete walls before the pouring of concrete. This system must be aligned properly before concrete pouring because it needs to withstand the weight and force of the structure.

304 stainless steel does have one weakness: it is susceptible to corrosion from chloride solutions or saline environments such as the coast.

Prefabrication can be of many different types and undertaken at many different scales, from fabrication of small components and sub-assemblies through to large welded and bolted assemblies requiring significant logistical challenge to transport to site

Pipe spools are produced by the usage of raw pipes and pipe fittings. The cutting process of the raw pipes is done with prespecified sizes that are suitable for the pipe fittings and other components.

Inconel is a superalloy made of high concentrations of nickel, chromium and molybdenum. Inconel 625 is highly resistant to corrosive and oxidizing media in a variety of environments. These alloys have excellent ductility and excellent formability. They can be welded easily and are resistant to post-weld carburization or graining.

For certain applications, grade 254 SMO has been reported to be a cost-effective substitute for high nickel and titanium alloys.

The pipeline system must be produced and mounted away from the facility site. These complex facilities use pipe spools with different measurements and various components. Pipe spools are the prefabricated segments that include pipes, flanges, and fittings. Pipe fittings are the components that connect the complex pipe network. Moreover, pipe fittings change the piping systems¡¯ either sizes or dimensions. There are various types of fitting components but they can be briefly divided into three groups which are elbows tees and flanges.