6000psi 9000psi 4sh 4sp duplex steel elbow integral flange fittings

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

Super duplex steel flanges are very good for servicing a severe corrosive atmosphere like offshore and marine applications.

These flanges can be hardened by heat treatment. The application industries of duplex steel flanges are; they are used in offshore oil drilling companies, aircraft exhaust manifolds, petrochemicals, power generation, gas processing, pharmaceuticals, specialty chemicals, burner pipes and spiral welded pipes for fuels, pharmaceutical equipment, Heat exchangers, and seawater equipment. Duplex steel flanges are available in a variety of designs such as sleeve, butt weld, blind, threaded, lap joint and socket weld.

The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.

It is needed when the neck needs to be lengthened. Duplex steel flanges act as extensions. Duplex steel flanges are used in the chemical and petroleum industries for residential and commercial buildings. Duplex steel flanges perform well under pressure levels and temperature fluctuations. Long butt weld flanges are available in various lengths, sizes and dimensions according to customer needs.

Duplex steel flanges are hardened alloys that are also very corrosion resistant. The microstructure of this steel consists of a mixture of ferrite and austenite phases. Therefore, they have the characteristics of both ferritic and austenitic stainless steels.

S31803 has been supplemented by S32205 (F60) which dual conforms to S31803 but has a higher minimum N, MO, NI and Cr which guarantees a better corrosion resistance.

Butt weld flanges are flanges designed to be connected to piping systems by butt welding. There are many specifications of this flange. Butt weld flanges are expensive because of their longer necks and high personnel costs for WN flanges in contact with pipes or fittings, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.

This alloy is especially useful in the -50¡ãF/+600¡ãF temperature range. For applications outside this temperature range, this alloy can also be considered, but there are some restrictions, especially when used in welded structures.

The combination of chromium, molybdenum and nitrogen gives 2205 good resistance to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications. The high chromium, molybdenum and nitrogen content of 2205 provides better corrosion resistance than common stainless steels such as 316L and 317L in most environments, and Citizen Metals has been actively involved in ensuring the best possible quality for our customers.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Use of duplex and super duplex stainless steels should be limited to below 570¡ãF, as prolonged exposure to high temperatures can make the material brittle.

The SA 182-F51 S31803 comes under ASME B16.47, B16.48 and B16.5 standards with sizes ranging from 1/8 NB to 48NB.

ASTM A182 F51 flanges refer to pipe flanges made from the forged duplex stainless steel grade UNS S31803 for use in pressure systems.

There are different pressure ratings for the flanges based on the system of measurement. Under the ANSI standard, the pressure classes range from class 150 through class 2500.

It has high strength and excellent corrosion resistance. Duplex stainless steel flanges have excellent intergranular corrosion. It has excellent resistance to corrosion cracking stress even in sulfide and chloride environments.

Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.

SA182M Duplex Steel Flanges are manufactured with precision and high quality raw materials. Duplex steel UNS S31803 F51 pipe flange products are designed and developed in accordance with international quality standards. One of our most popular products in the metal market is the Duplex Steel 2205 Flange.

ASTM A182 specification covers stainless steel alloys produced by forging or rolling. This Duplex 2205 specification also covers components for high temperature service such as pipe flanges, forged fittings, valves and parts. After hot working, forged stainless steel grade 2205 duplex flanges must be cooled to a specific temperature before heat treating. Alloys must be heat treated according to certain requirements, such as heat treatment type, cooling medium, austenitizing/solution temperature, and quenching.

ASTM A182 UNS S32750 Flanges is the most common super duplex grade that has an enhanced pitting and crevice corrosion resistance compared with the ordinary austenitic or duplex types.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel). The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel).

Duplex 2205 and Super Duplex 2507 stainless steel butt weld flanges feature a high yield strength that is twice the annealed yield strength of typical austenitic stainless steels such as 304 and 316 stainless steel butt weld flanges. Because of this, Duplex 2205 and Super Duplex 2507 steels are some of the most common duplex grades used for butt weld flanges, with Super Duplex 2507 butt weld flange being the more corrosion resistant grade of the two.

For many applications where 300 series stainless steel is susceptible to chloride stress corrosion cracking, 2205 duplex stainless steel is a cost-effective solution. Stress corrosion cracking occurs when stainless steel is subjected to tensile stress while in contact with solutions containing chlorides. Elevated temperatures also increase the susceptibility of stainless steel to stress corrosion cracking.

Astm A182 F51 flange is made up of carbon, chromium, manganese, silicon, phosphorus, sulfur, nickel, nitrogen, molybdenum and iron.

The primary difference between standard duplex grades and the Super Duplex Steel Flanges Material is that Super duplex has a higher content of both molybdenum and chromium their alloy.

Duplex Steel UNS Grade S32205 Duplex Steel is resistant to chloride environments and sulfide stress corrosion. Its yield strength is approximately twice that of standard austenitic stainless grades. Duplex steel UNS S32205 flanges are extremely durable and can also be easily installed to any size thanks to the different shapes and sizes available.

The flanges shall not be used at temperatures over 600¡ãF [315¡ãC] since it may be subject to embrittlement after service at moderately elevated temperatures.

Duplex stainless steel S31803/S32205/2205 flanges are supplied with good sulfide stress corrosion resistance, high strength and excellent impact toughness. These dual phase steel S31803 slip flanges are chemically balanced to produce a microstructure of approximately 50/50 ferrite to austenite ratio.

Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.

Long weld flanges help with high pressures and the need for a long, tapered hub is the most common use for weld neck flanges. When ordering, it is most important to specify the pipeline plan that will be used. This flange is ideal for use in environments involving extreme temperature fluctuations and excessive handling and bending.