6000psi 9000psi 4sh 4sp duplex steel elbow integral flange fittings

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

It has the nominal composition of 22Cr-5Ni-3Mo-N with P number 10H.

Weld-on flanges are available with raised, flat or RTJ faces, as well as orifice configurations. These flanges are available in all of our stainless steel and chrome molybdenum grades, from ?¡± to 36¡± and above, in grades 150 to 2500. We also stock large diameter series A B16.47 butt weld flanges in A105N and can offer series B weld necks with longer lead times. We can also source many of your other specifications.

Duplex steel flanges are made of duplex steel material and belong to the stainless steel family. It is designed to provide better corrosion resistance, especially chloride stress corrosion and pitting corrosion, and higher strength than standard austenitic stainless steels such as stainless steel 304 or stainless steel 316.

Both ASME B16.5 and ASME B16.47 have endorsed pipe flanges made from a series of duplex stainless steel grades.

The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.

The combination of chromium, molybdenum and nitrogen gives 2205 good resistance to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications. The high chromium, molybdenum and nitrogen content of 2205 provides better corrosion resistance than common stainless steels such as 316L and 317L in most environments, and Citizen Metals has been actively involved in ensuring the best possible quality for our customers.

Super Duplex UNS S32750 /F53 Flanges are made from a super duplex stainless steel grade that has 24% chromium, 3% molybdenum, 6% nickel and carbon, manganese, silicon, sulfur, phosphorus, nitrogen and iron in the composition.

S31803 has been supplemented by S32205 (F60) which dual conforms to S31803 but has a higher minimum N, MO, NI and Cr which guarantees a better corrosion resistance.

These dual phase steel S32205 ring joint flanges also feature high corrosion and erosion fatigue performance as well as lower thermal expansion and higher thermal conductivity than certified. Our Duplex 2205 Socket Weld Flanges are highly resistant to pitting and crevice corrosion, perform well in most corrosive environments, and have good weldability.

The astm a182 f53 vs f55 can come in different diameters ranging from ? inches to 48 inches with different pressure classes ranging from class 150 through class 2500.

Duplex stainless steel S31803/S32205/2205 flanges are supplied with good sulfide stress corrosion resistance, high strength and excellent impact toughness. These dual phase steel S31803 slip flanges are chemically balanced to produce a microstructure of approximately 50/50 ferrite to austenite ratio.

Duplex 2205 flanges are made of dual nature steel with austenitic and ferritic microstructures. The material is resistant to chloride stress corrosion. It is used in corrosive environments. 2205 flanges are available in grades from 150 to 2500 and PN6 to PN64.

Compared to austenitic stainless steels, duplex stainless steels have higher tensile and yield strengths and significantly improved resistance to chloride SCC (stress corrosion cracking). They also exhibit higher toughness than ferritic stainless steels.

For many applications where 300 series stainless steel is susceptible to chloride stress corrosion cracking, 2205 duplex stainless steel is a cost-effective solution. Stress corrosion cracking occurs when stainless steel is subjected to tensile stress while in contact with solutions containing chlorides. Elevated temperatures also increase the susceptibility of stainless steel to stress corrosion cracking.

Compared to the corresponding austenitic steels, they are more prone to precipitation of sigma phases, nitrides and carbides, leading to embrittlement and reduced corrosion resistance. Duplex steel pipe flanges are an ultra-steel suitable for use in highly corrosive conditions where very high mechanical strength is required.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel).

All 2205 alloys are metallographically inspected to ensure that products shipped are free of harmful phases such as sigma. It is usually used in the form of welded pipes or tubular parts. The alloy is also used as formed and welded sheet products in environments that are resistant to general corrosion and chloride stress corrosion cracking.

Molybdenum increases resistance to pitting and crevice corrosion. However, its content in duplex stainless steels is generally limited to less than 4% because Mo is also a ferrite former and can lead to unwanted intermetallic phases. Nitrogen improves resistance to pitting and crevice corrosion.

Double butt weld flanges are best suited for hazardous high pressure applications. Butt weld flanges are easily identified by their long tapered neck.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel). The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.

The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.

The duplex structure results in improved stress-corrosion cracking resistance, compared with the austenitic stainless steels, and improved toughness and ductility, compared with the ferritic stainless steels.

The oxidation resistance of these dual phase steel S31803 butt weld flanges is good at high temperatures, but tends to become brittle at temperatures above 300 degrees Celsius, brittle after only 2 hours of exposure at 475 degrees Celsius. These dual phase steel S32205 ring joint flanges also feature high corrosion and erosion fatigue performance as well as lower thermal expansion and higher thermal conductivity than certified.

This in turn sensitizes the grain boundary, weakening and corroding it. The benefit of welding alloy 2507 blind flanges is that the chemistry in their alloy has a very low carbon content. This makes it difficult to form carbide precipitates and inadvertently prevents intergranular corrosion.

A secondary task of duplex steel flanges is to facilitate workers who access these systems to clean, inspect or modify them. In general, applications of duplex stainless steel flanges are found in the following industries, namely chemical plants, chemical tankers, thermal power plants, desalination plants, seawater pumps, flue gas desulfurization plants, construction works, and pulp and paper mills. These industries utilize piping systems to transfer media, which often creates some kind of pressure on conventional flanges.

Application fields of duplex stainless steel:
¡¤ Pressure vessels, high-pressure storage tanks, high-pressure pipelines, heat exchangers (chemical processing industry).
¡¤ Oil and gas pipelines, heat exchanger fittings.
¡¤ Sewage treatment system.

Due to the material composition, the strength and the corrosion resistance, these flanges are used in a variety of applications.

ASTM A182 Duplex S31803 Slip Flange for high pressure vessels and high pressure applications. The operating temperature range is up to 150 degrees Celsius in chloride-rich environments. This material grade is available with welded flanges, bolted flanges and threaded flanges.

Austenitic-ferritic stainless steel variants have higher resistance to stress corrosion cracking, but lower toughness and impact strength than ordinary austenitic 304 and 316 stainless steels. Such materials include grades 2205, F51, F53 and F60. Duplex stainless steels have grown in popularity over the years due to their excellent chemical and mechanical properties, and compared to basic stainless steels, especially given the increased availability, the cost difference is now small.

Chromium, molybdenum, nitrogen and nickel are the most important alloying elements, which have a significant effect on the mechanical, physical and corrosion properties of duplex stainless steels. Chromium is necessary to form a stable chromium passivation film sufficient to protect steel from mild atmospheric corrosion. The higher the chromium content, the better the corrosion resistance.