A182 F53 2507 special flange Super Duplex SAF 2507 flanges

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

S32760 super duplex stainless steel is more resistant to pitting and crevice corrosion than regular austenitic or duplex stainless steels and is suitable for use in corrosive environments. This is due to higher additions of chromium, molybdenum and nitrogen.

While Duplex 2205 is the most common duplex product we supply, we can also deliver Duplex 2304 and Duplex 2207 with reduced lead times as these alloys are stocked. Alloy 2205 (UNS S32305/S31803) is a 22% chromium, 3% molybdenum, 5-6% nickel, nitrogen alloyed duplex stainless steel pipe with high general, localized, and stress corrosion resistance properties in addition to high strength and excellent impact toughness.

The steel has excellent resistance to chloride stress corrosion cracking, high thermal conductivity and a low coefficient of thermal expansion. The high chromium, molybdenum, and nitrogen levels provide excellent resistance to pitting, crevice, and general corrosion.

 ANSI B16.5 Super Duplex Stainless Steel S32750 Orifice Flange provides excellent resistance to a wide range of corrosive environments, including seawater, acidic solutions, and chloride-containing environments. Super Duplex F53 WN Flange exhibits higher corrosion resistance than standard duplex stainless steels.

The temperature in heat exchange is usually increased because they work according to the principle of heat transfer. While A789 tubing can hold its own at high temperatures, it is not recommended for use in temperatures above 600F. Duplex 2205 Tube may become brittle and rot at temperatures above 600F.

Duplex 2205 stainless steel round bars (ASTM A276/ ASTM A479) exhibit good heat resistance up to 300¡ã. SS Rod can be easily welded by most standard methods, the only mandatory requirement is the use of filler metal. Due to its high strength, machinability is low.

ASTM A182 F53 flanges refer to flanges made from super duplex stainless steel 2507 (UNS S32750) by a hot forging process.

ASTM A815 specification covers two general classes, WP and CR, of wrought ferritic, ferritic/austenitic, and martensitic stainless steel fittings of seamless and welded construction. Class WP fittings are subdivided into four subclasses: Classes WP-S, WP-W, WP-WX, and WP-WU. The material for fittings shall consist of forgings, bars, plates, or seamless or welded tubular products.
Teel Industry has grown in the past few decades and there are a variety of products available in the market. ASTM A815 UNS S32750 Pipe Fittings are one of those products and are available in various sizes, shapes, and dimensions. ASTM A815 UNS S32760 Pipe Fittings are designed to be resistant to corrosion and are said to have perfect weldability. These Super Duplex S32750 Buttweld Fittings are resistant to erosion corrosion and fatigue. They have a mixed microstructure of 50% austenitic and 50% ferrite.

The pressure ratings of the material are designated by classes 150Lbs through 2500LBs. There are different types of the duplex f51 flanges such as the raised face, ring type joint and flat face flanges.

Duplex steel UNS S31803 hex nuts are widely suitable for the effects of sulphurous gases, especially above 900 degrees Celsius, very low.

The most widely used stainless steel alloy is duplex 2205. It is also known as Duplex 2205 or Duplex 2205. It has ferritic and austenitic properties, making it ideal for environments with strong corrosion resistance. Good strength is a primary requirement. Duplex 2205 studs are essentially just a piece of threaded rod, in some cases, they are all designed to accept nuts, such studs are called stud bolts. It has excellent corrosion resistance and is superior to stainless steel 316 in most environments.

The yield strength of 2205 is about twice that of austenitic stainless steel. This allows designers to reduce weight and make the alloy more cost-competitive compared to 316L or 317L.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

2507 (PREN 40-45), with 25-26 Cr and increased Mo and N compared with the 25Cr grades. A super austenitic-ferritic duplex stainless steel with exceptional strength and corrosion resistance ideal for chemical process, petrochemical, and seawater applications.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The applications include high corrosive applications including acidic applications due to the material composition.

Duplex 2205 stainless steels are called “duplex” because they have a two-phase microstructure consisting of ferritic and austenitic stainless steel grains. When duplex stainless steel melts, it solidifies from the liquid phase to a fully ferritic structure. As the material cools to room temperature, about half of the ferrite grains transform into austenite grains (“islands”). The result is a microstructure of approximately 50% austenite and 50% ferrite.

F51 duplex stainless steel is especially suitable for use in the temperature range of -50¡ãF/+600¡ãF, and can also be used for lower temperatures under strictly limited conditions (especially for welded structures).

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Due to the ferritic portion of the duplex structure of the alloy it is very resistant to stress corrosion cracking in warm chloride containing environments.

They have a design that allows for the pipes to pass through the flange and locate the correct point for connection. The ASTM A182 grade F53 WNRF Flange has a welded neck raised face.

2507 nuts are highly resistant to carbide-related intergranular corrosion due to their low carbon content (0.020% in weight).

ASTM A789 / ASME SA789 covers grades of average wall thickness, or, if specified on the order, minimum wall thickness, of stainless steel tubing for services requiring general corrosion resistance, with particular emphasis on resistance to stress corrosion cracking. These steels are suscep- tible to embrittlement if used for prolonged periods at elevated temperatures.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex steel sheets are resistant to chloride stress corrosion cracking at 150¡ãC.

Duplex plates have a two-phase or two-phase microstructure. The microstructure of the duplex steel S32205 foil consists of equal proportions of ferrite and austenite.

This increase in alloyants is what gives the super duplex stainless steels greater corrosion resistance properties.

Compared with ferritic stainless steel and austenitic stainless steel, duplex stainless steel pipe has good welding performance. It is neither like the welding heat affected zone of ferritic stainless steel, because of the grain coarsening, the plastic toughness is greatly reduced, nor like austenitic stainless steel, it is more sensitive to welding hot cracks.

UNS S31803/2205 is a dual-phase steel grade with a ferritic-austenitic microstructure. The alloy consists of approximately 40-50% ferrite in the annealed condition.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.45

Super Duplex UNS S32750 is the most common Super Duplex grade on the market. UNS S32750 is a duplex stainless steel designed for use in corrosive chlorine-containing environments. It has very good localized corrosion and stress corrosion cracking resistance and high mechanical strength. Widely used in oil and gas, hydropower, pressure vessels, pulp and paper, structural parts and chemical tankers.

Duplex steels have higher toughness and better weldability. This is how alloy steel is used for industrially available pressure vessels.