A182 F53 2507 special flange used in process and service water systems

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

With an increased chromium content compared with F51 it offers improved pitting corrosion resistance.

Alloy 2205 duplex stainless steel is an alloy developed from the initial Super Duplex Stainless Steel. It is supplied in the solution annealed condition.

The astm a182 f53 vs f55 can come in different diameters ranging from ? inches to 48 inches with different pressure classes ranging from class 150 through class 2500.

2507 has a higher chromium and molybdenum content which gives the super duplex greater corrosion resistance than other standard duplex grades.

ASTM A182 UNS S32750 Flanges is the most common super duplex grade that has an enhanced pitting and crevice corrosion resistance compared with the ordinary austenitic or duplex types.

A high molybdenum superaustenitic with outstanding resistance to chloride pitting, crevice corrosion and stress corrosion cracking. Suitable for use in pulp mill bleach plants, seawater heat exchangers and chemical process equipment.

The granular structure of duplex is a ferrite-austenite hybrid with a superior strength to weight ratio in comparison to 304 or 316. It balances the weldability of an austenitic with a pure ferritic and retains decent mechanical toughness in applications with exposure to colder ambient temperatures.

Duplex 2205 stainless steels are called “duplex” because they have a two-phase microstructure consisting of ferritic and austenitic stainless steel grains. When duplex stainless steel melts, it solidifies from the liquid phase to a fully ferritic structure. As the material cools to room temperature, about half of the ferrite grains transform into austenite grains (“islands”). The result is a microstructure of approximately 50% austenite and 50% ferrite.

S32760 also has high strength and extended service life. It is 10% lighter than grade 316 steel, ideal for sub-zero use, and more cost-effective than nickel alloys. Stainless steel grade F55 can be easily machined and welded.

There are different pressure ratings for the flanges based on the system of measurement. Under the ANSI standard, the pressure classes range from class 150 through class 2500.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Duplex 2205 stainless steel (ferritic and austenitic) is widely used in applications requiring good corrosion resistance and strength.

Alloy 2205 provides pitting and crevice corrosion resistance superior to 316L or 317L austenitic stainless steel tube in almost all corrosive media. It also has high corrosion and erosion fatigue properties as well as lower thermal expansion and higher thermal conductivity than austenitic.

ASTM A815 UNS S32205 Long Radius Elbow is used in turning pipe direction and is also resistant to chloride and sulfide environments. These ASME B16.9 Duplex Stainless Steel Seamless Fittings have a higher chromium content.

ASTM A479 UNS S31803 Duplex Steel Bolts are made of duplex stainless steel. Due to the high mechanical properties, cost effectiveness and corrosion resistance of ASME SA 479 UNS S32205 Duplex 2205 Bolts and other products in this grade, Duplex Steel is used as a replacement for most other steel types.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

ASTM A240 Duplex 2205 Sheets contains approximately 40-50% ferrite. Often referred to as the work horse grade 2205 is the most widely used grade in the duplex family of stainless steels.

Super Duplex UNS S32760 has high resistance to pitting, crevice corrosion and stress corrosion cracking. For optimum corrosion resistance, a pickled or machined surface finish is recommended.

2205 duplex grade without requiring higher levels of nickel or molybdenum. This means that it is a low-cost option than most austenitic stainless steel having the same requirements.

Super Duplex has all the benefits of other duplex steels, specifically the strength benefits of their biphasic structural composition of equal parts austenitic and ferritic stainless steel. This microstructure makes all duplex steels around twice as strong as regular single structure ferritic or austenitic steels, but Super Duplex has a higher chromium and molybdenum content, giving it considerably increased resistance to corrosion than its counterparts.

This is the main reason why Super Duplex Flanges note an improvement of tensile strength over ferritic and austenitic steel grades.

Duplex 2205 alloy is composed of high chromium and low or moderate nickel conutenut.

Super Duplex 2507 is designed to handle highly corrosive conditions and where high strength is required. The high molybdenum, chromium and nitrogen content in Super Duplex 2507 helps the material withstand pitting and crevice corrosion.

The SA 182-F51 S31803 comes under ASME B16.47, B16.48 and B16.5 standards with sizes ranging from 1/8 NB to 48NB.

In general, duplex steel S31803 plate can be used as a replacement for the rather expensive stainless steel alloy grade 904L, as 2205 SS plate has similar properties but is less expensive in composition.

Super Duplex Stainless Steel Zeron 100 Washers, which is alloyed steel aimed for the usage in hostile atmospheres. Super Duplex Zeron 100 Lock Washers provides these attributes in sea water service and as well in progression pipe work functions.

2507 is a super-duplex (austenitic-ferritic) stainless steel for service in highly corrosive conditions.

As well as greater tensile and yield strength whilst still providing good ductility and resistance to stress corrosion cracking.

Due to the ferritic portion of the duplex structure of the alloy it is very resistant to stress corrosion cracking in warm chloride containing environments.

With its myriad applications, the process industries are always in pursuit of highly reliable materials. Duplex Stainless Steel Piping is widely endorsed by plant operations management and maintenance specialists who appreciate their toughness and ability to withstand the very aggressive fluids inherent in the process.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”