a182 S31803 duplex steel flange price based on weight

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

S31803 has been supplemented by S32205 which has a higher minimum N, CR and Mo.

Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.

Though it is important to keep in mind that pitting corrosion can be a concern in chloride solutions when oxidizing media is present. In these conditions, the passive (protective) layer of the Duplex 2205 material may be compromised in localized pitting may occur.

Most processing equipment uses Duplex 2205. Also used by industrial storage and transportation units. Pulp and paper digesters, liquid tanks and paper machines also use Duplex 2205. It is ideal for use in marine environments.

Super Duplex Flanges are highly weldable. This alloy can be easily welded by various welding operations. These super duplex flanges are known for their high fatigue strength and provide high strength at moderate temperatures in the lower temperature range.

Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.

Due to the alloy’s excellent resistance to dilute hydrochloric acid, Super Duplex 2507 flanges can be used in the chemical processing industry. Another common problem with steel alloys is that they tend to corrode during welding. When the alloy is welded, the temperature is high, and the excess carbon atoms are precipitated to form carbide precipitates.

The combination of the ferritic phase and austenitic phase provides both high strength and excellent corrosion resistance.

Robust modules resist acid pitting in marine systems. Duplex flanges effectively connect different piping modules in the system and affect the flow of fluids or gases. This grade has higher strength and crack resistance than common austenitic grades. These flanges also have excellent ductility and can be welded in place using standard procedures.

Duplex 2205, UNS S32205, is a stainless steel material that derives its “duplex” name from a mixed microstructure containing roughly equal portions of ferrite and austenite. This grade is the most popular variety, and this two-phase material is a significant upgrade over 316 stainless steel in terms of yield strength and corrosion resistance.

The granular structure of duplex is a ferrite-austenite hybrid with a superior strength to weight ratio in comparison to 304 or 316. It balances the weldability of an austenitic with a pure ferritic and retains decent mechanical toughness in applications with exposure to colder ambient temperatures.

Duplex 2205 is characterized by high resistance to chloride stress corrosion cracking, chloride pitting and crevice corrosion resistance, good general corrosion resistance, good sulfide stress corrosion resistance, high strength and good weldability and workability.

ASTM A182 Grade F51 is the standard duplex stainless steel and is also called ¡°duplex 2205¡± or ¡°alloy 2205¡±.

Compared to other steels, our duplex stainless steel flanges contain more chromium and therefore have good corrosion resistance. Duplex steel slip types on flanges contain about 10% chromium. Duplex Steel Blind Flanges (BLRF) are thermally stable and have moderate strength even at high temperatures.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

ASTM A182 F53 Super Duplex Flanges available with rating class of 150#, 300#, 400#, 600#, 900# and 1500# in sizes NPS 1/2 to 24.

Super Duplex Steel Flanges are ideal for service in severely corrosive environments such as offshore and marine applications. It is also particularly resistant to chloride SCC. Flanges provide equivalent pitting resistance, ensuring very good pitting resistance. All of our product ranges are strength tested, including pitting corrosion testing, toughness testing, chemical and mechanical testing, macro and micro testing, and more.

The high chromium, molybdenum and nitrogen content of 2205 provides better corrosion resistance than common stainless steels such as 316L and 317L in most environments. This exotic alloy is used in oil and gas exploration and is also used in the chemical processing industry .

The combination of chromium, molybdenum and nitrogen gives 2205 good resistance to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications. The high chromium, molybdenum and nitrogen content of 2205 provides better corrosion resistance than common stainless steels such as 316L and 317L in most environments, and Citizen Metals has been actively involved in ensuring the best possible quality for our customers.

It reaches the phase balance of austenite and ferrite in roughly same volume fraction.

Sizes range from ?” to 48″. Pressure ratings range from 150 psi to 2500 psi and more. There are also different types of flanges for different applications. ASME SA182 F51 RTJ flanges have two rings as two halves that are joined at the joint by welding.

These flanges can be hardened by heat treatment. The application industries of duplex steel flanges are; they are used in offshore oil drilling companies, aircraft exhaust manifolds, petrochemicals, power generation, gas processing, pharmaceuticals, specialty chemicals, burner pipes and spiral welded pipes for fuels, pharmaceutical equipment, Heat exchangers, and seawater equipment. Duplex steel flanges are available in a variety of designs such as sleeve, butt weld, blind, threaded, lap joint and socket weld.

In addition to this standard duplex grade, there are super duplex and lean duplex grades. Flanges made of duplex steel fall under ASTM A182 F51 UNS S31803 and others. ASTM A182 specification covers components for pressure vessel grade applications. These duplex flanges can be used in high pressure and high temperature services such as boilers, condensers, heat exchangers, power plants, and petroleum industry applications.

Double butt weld flanges are best suited for hazardous high pressure applications. Butt weld flanges are easily identified by their long tapered neck.

The base body of the DIN 1.4462 flange has both a ferritic and austenitic structure. The duality of their microstructure changes not only the mechanical properties but also their corrosion resistance properties. The chemical composition of UNS S31803 Socket Weld Flanges consists of 22% chromium, 3% molybdenum, and 5% to 6% nickel.

Duplex 2205 and Super Duplex 2507 stainless steel butt weld flanges feature a high yield strength that is twice the annealed yield strength of typical austenitic stainless steels such as 304 and 316 stainless steel butt weld flanges. Because of this, Duplex 2205 and Super Duplex 2507 steels are some of the most common duplex grades used for butt weld flanges, with Super Duplex 2507 butt weld flange being the more corrosion resistant grade of the two.

Both ASME B16.5 and ASME B16.47 have endorsed pipe flanges made from a series of duplex stainless steel grades.

Duplex 2205 and Super Duplex 2507 stainless steel butt weld flanges feature a high yield strength that is twice the annealed yield strength of typical austenitic stainless steels such as 304 and 316 stainless steel butt weld flanges. Because of this, Duplex 2205 and Super Duplex 2507 steels are some of the most common duplex grades used for butt weld flanges, with Super Duplex 2507 butt weld flange being the more corrosion resistant grade of the two.

ASTM A182 UNS S32750 Flanges is the most common super duplex grade that has an enhanced pitting and crevice corrosion resistance compared with the ordinary austenitic or duplex types.