A403 316L pipes with flanges

304 Piping Spools are made of 304 Stainless Steel, a common and popular material in many industrial applications that require resistance to corrosion and oxidation. These S30400 Piping Spools are prefabricated using specialized machinery and processes, which ensure that they are highly accurate and reliable.

Superalloys have good oxidation and creep resistance and can be strengthened by methods such as precipitation hardening, solution hardening and work hardening. They can also function under high mechanical stress and high temperature and where high surface stability is required.

Hastelloy C276 is known for its excellent corrosion resistance in a variety of corrosive media. It includes chloride ions, sulfur compounds, etc. In addition, this alloy has excellent resistance to crevice corrosion, pitting corrosion and stress corrosion cracking. It helps resist the corrosive effects of wet chlorine, chlorine dioxide and hypochlorite. This product is ideal for seawater applications.

Little or no attack occurs at room and elevated temperatures in dry gases, such as chlorine or hydrogen chloride. At temperatures up to 550C in these media, this alloy has been shown to be one of the most resistant of the common alloys.

Alloy 347 stainless steel plate exhibits good general corrosion resistance that is comparable to 304.

Built-up sections are produced at the factory and is then transported to the original site and assembled. This concept is generally used to build Metro stations, industrial units, warehouses, etc.

The two most common stainless steel grades are 304 and 316. The main difference is the addition of molybdenum, an alloy that significantly improves corrosion resistance, especially in environments with more salt or chloride exposure.

This nickel alloy exhibits characteristics like good corrosion resistance, good weldability and high strength.

Reactor vessels and heat exchanger tubing used in the production of vinyl chloride.

Inconel 718 is a nickel-based superalloy ideal for applications requiring high strength in the temperature range from cryogenic to 1400¡ãF. Inconel 718 also has excellent tensile and impact strength.

Chromium, molybdenum and nitrogen increase resistance to pitting corrosion. Nickel imparts the austenitic structure.

Hastelloy C-276 is easily fabricated by welding, using methods similar to those used for nickel-based alloys.

Prefabrication can be of many different types and undertaken at many different scales, from fabrication of small components and sub-assemblies through to large welded and bolted assemblies requiring significant logistical challenge to transport to site

There are different material grades used to produce these spools. The 304 stainless steel is the most used grade. The Sanitary Stainless steel 304 Tri Clamp Spool is made up of this material and has 3 clamps fitted for convenience of the customer. We also provide custom solutions to our customers. Please contact us for your needs.

It can be easily welded and processed by standard shop fabrication practices.

Elbows are generally used for a change in the direction of the flow. Common elbow systems can change the angle of the flow at 180¡ã, 90¡ã or 45¡ã. The 180¡ã elbow system is also called a ¡®return bend¡¯. The elbow systems can be classified into two groups which are butt weld elbows and reducing elbows. Butt-welded elbows are the most common and desired components.

Hastelloy B3’s distinguishing characteristic is its ability to maintain good ductility while transient exposure to intermediate temperatures.

Pipe spools are produced by the usage of raw pipes and pipe fittings. The cutting process of the raw pipes is done with prespecified sizes that are suitable for the pipe fittings and other components.

Monel K-500 combines the excellent corrosion resistance of Monel 400 with the added benefits of higher strength and hardness. Performance can be improved by adding aluminum and titanium to the nickel-copper matrix and by heating under controlled conditions to precipitate submicroscopic particles of Ni 3 (Ti, Al) throughout the matrix.

The whole butt weld system must be produced with the beveled ends. The 90¡ã butt welded elbows are produced to make a perpendicular angle in every direction. They can be supplied as short and long radius ones. The desired fixation and the correct centering between the components can be maintained via using a truly calculated radius.

For certain applications, grade 254 SMO has been reported to be a cost-effective substitute for high nickel and titanium alloys.

The premium composition of molybdenum and nickel content of c276 is used to make nickel steel alloys. It helps resist crevice and pitting corrosion in reducing environments. Chromium, on the other hand, is used to impart resistance to oxidizing media.

One of the distinguishing features of Inconel 718¡¯s composition is the addition of niobium to permit age hardening which allows annealing and welding without spontaneous hardening during heating and cooling.

These specialist fabricators produce the system under the specified set of quality and accuracy to obtain proper fit at the site and to maintain the necessary technical properties defined by the client.

MONEL K-500 alloy has corrosion resistance comparable to 400, but has higher mechanical strength and hardness. Has good thermal corrosion resistance and long-term tissue stability. It is mainly used in the manufacture of turbine blades and gas turbine blades with a working temperature below 750¡ãC on aero-engines, and in the manufacture of fasteners and springs on ships; pumps and valve parts on chemical equipment, and scraping on paper-making equipment. Blades etc.

They are used for high temperature service, where resistance to oxidation and carburisation are required. For optimum stress rupture properties, or for pressure vessel service above 815¡ãC, Incoloy 800H or Incoloy 800HT should be used.

The plasma arc cutter is utilized for large pipes (above 28 inches of nominal pipe size) and its use is also beneficial for cutting off branches. If possible, an internal case must be located into pipes or fittings, in order to protect them from the spatters which are created by the plasma arc cutter. After the cutting, and edge preparation must be maintained.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

Hastelloy C-276 is the most common corrosion resistant material currently available, but it is not foolproof. Metals should not be exposed to high temperature, strong acid environment. Also, it is easier to work with cold working practices; hot working makes it easier to harden. If hot working, the temperature should be maintained between 1600¡ãF and 2250¡ãF.

They generally easily corrode because of the elements they exposure; water and natural electrolytes. Acceptable protective monitoring must be done when applying pipe spool systems.

A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress-corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions.