ASTM A182 Duplex Stainless Steel Flanges with advantages in piping applications

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

Offshore marine engineering plants need compenents that meet their rugged demands, components that have mammoth strenght but are light weight.

UNS S32750 or DIN W.Nr. 1.4410, Duplex 2507 is a super duplex stainless steel conutaining 25% chromium, 4% molybdenum and 7% nickel, designed for demanding applications requiring exceptional strength and corrosion resistance, such as chemical Process, petrochemical and seawater equipmenut.

In order to convey the pipeline, it is necessary to remove the straight hose in the pipeline. When using various pipelines, various pipelines must be used. When the pipeline is used, the elbow must be used to change the size of the pipeline. When bifurcating, the three-way pipe The flange connection used when the joint is used with various pipe joints, in order to reach the long-distance transmission pipeline, in order to reach the thermal expansion and cold contraction joint or effective connection aging of the pipeline, the long-distance expansion and cold contraction joint is used for the connection of the pipeline. , In the connection of various instruments, there are also the connectors and plugs of the instrument phase.

All Duplex 2205 Seamless Pipe produced according to the ASTM A789 must be furnished in a heat treated condition.

Alloy 2205 duplex stainless steel plate is an alloy duplex stainless steel plate containing 22% chromium, 3% molybdenum, and 5-6% nickel nitrogen.

2205 has excellent corrosion properties, and it is well-suited to environments containing chlorides and hydrogen sulphide, for use in oil and gas extraction from sour wells, in refineries and in process solutions contaminated with chlorides.

Duplex stainless steels are Fe-Ni-Cr alloys consisting of ferritic-austenitic microstructure at room temperature. These steels generally possess beneficial combinations of the austenitic and ferritic phases. Duplex stainless steels exhibit greater toughness and better weldability than ferritic stainless steel (Nilsson, 1992). They have higher strength and better corrosion resistance than austenitic stainless steel (Atamert and King, 1992). Their good engineering performance has led to an increasing number of applications, mainly in corrosive environments such as sour gas pipelines and chemical reaction vessels.
Duplex stainless steels combine characteristics of the austenitic and ferritic family of alloys to offer benefits from both with fewer downsides — often at a lower cost than other steel alloys.
Duplex stainless steels have a combination of two phases, ferrite and austenite in approximately equal measure. This allows them to benefit from the advantages of both austenitic and ferritic stainless steels, leading to increased strength, improved weldability, higher toughness and resistance to several types of corrosion.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The advantages of duplex steels include: good weldability and machinability, high resistance to corrosion fatigue, resistance to stress corrosion cracking (especially chloride stress corrosion cracking), erosion and high energy absorption.

2507 has a higher chromium and molybdenum content which gives the super duplex greater corrosion resistance than other standard duplex grades.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The ASTM A790 Duplex 2205 Pipe produced under this specification are intended to be used for those applications where corrosion resistance is a primary concern.

ASTM A815 UNS S32205 Long Radius Elbow is used in turning pipe direction and is also resistant to chloride and sulfide environments. These ASME B16.9 Duplex Stainless Steel Seamless Fittings have a higher chromium content.

ASTM A240 Type 2205 Duplex Sheet provides a maximum Brinell hardness value of approximately 290 in the annealed condition.

The material has high strength values. The minimum yield strength is 450MPa and the minimum tensile strength is 620MPa, with 25% minimum elongation and 290HB Brinell hardness.

The yield strength is also higher, allowing component designers to reduce section size for load-bearing applications.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Super Duplex UNS S32750 bar has excellent resistance to stress corrosion cracking in chlorine containing environments. After heating to a solution treatment temperature of 1080¡ãC to 1120¡ãC, quenching is required.

ASTM A182 F51 flanges refer to pipe flanges made from the forged duplex stainless steel grade UNS S31803 for use in pressure systems.

S31803 stainless steel is a nitrogen alloy duplex stainless steel containing 22% chromium, 3% molybdenum, and 5-6% nickel. In addition to high strength and excellent impact toughness, it also has high resistance to general corrosion, localized corrosion and stress. Corrosive properties.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.61

Alloy 2205 UNS S32305/S31803 is a 22% chromium, 3% molybdenum, 5-6% nickel, nitrogen alloyed Duplex Stainless Steel Pipe with high general, localized, and stress corrosion resistance properties in addition to high strength and excellent impact toughness.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex stainless steel, alloy 2205 was designed as comprising 22% chromium, 3% molybdenum, and 5-6% nickel nitrogen. Alloy 2205 combines the desirable aspect of properties of both austenitic and ferritic grades.

These super duplex UNS S32760 round bars are available in a variety of shapes, sizes and diameters depending on the needs and requirements of the application and customer supplied specifications. These super duplex UNS S32760 round bars are resistant to localized corrosion.

Duplex 2205 is a (two-phase) ferritic-austenitic stainless steel with high strength and excellenut corrosion resistance, with a maximum Brinell hardness of 290 (Rc31) in the annealed condition.

These grades are excellent for fixed service simple flange connections, but slightly less so when forming a complex metallic shape. Fortunately, the workability of duplex into complex and rounded structures is less of an issue in structural steel given the wide preference for simple mild steel in non corrosive applications.

The combination of chromium, molybdenum and nitrogen gives 2205 good resistance to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.53

Duplex2205 washers are dual phase austentic-ferritic duplex fasteners manufactured from alloy containing chromium, nickel alloy and molybdenum with restricted carbon content and minimum PREN35, SAF2205 fasteners have excellent corrosion resistance and high strength.

The corrosion resistance comes from the addition of alloying material, mostly the chromium content. The ASTM A790 Pipes are resistant to pitting corrosion and crevice corrosion. The pipes could also be electric fusion welded.

A ferrous metal is one that contains iron. Therefore, stainless steels are ferrous metals as their main constituent is iron, even in the very highly alloyed grades, such as super duplex stainless steels, or super austenitic stainless steels.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

There are SA 182 F53 S32750 Blind Flanges, socket weld flanges and weld neck flanges in this range of material. The different flanges are used in different applications set ups.