ASTM A182 Duplex Stainless Steel Flanges with Extreme Corrosion Resistance

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

2507 nuts are highly resistant to carbide-related intergranular corrosion due to their low carbon content (0.020% in weight).

Compared with austenitic stainless steel, F51 duplex stainless steel has twice the compressive strength, and compared with 316L and 317L, the designer can reduce its weight.

The A182 Gr. F51 / S31803 material is a typical duplex stainless steel, which contains approximately 50% ferrite and 50% austenite.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The material has high strength and corrosion resistance. The A182 F53 material is used to make flanges ranging from 1/2 inches to 48 inches under different standards such as ANSI, ASME, DIN and other international standards.

Usage of Duplex 2507 should be limited to applications below 600¡ã F (316¡ã C). Extended elevated temperature exposure can reduce both the toughness and corrosion resistance of alloy 2507.

As well as greater tensile and yield strength whilst still providing good ductility and resistance to stress corrosion cracking.

The inclusion of chromium imparts good corrosion resistance to austenitic grade 304. However, increasing the chromium content to about 25%, as in the case of 2205 duplex stainless steel pipe makes the alloy resilient across several media.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

They also have excellent resistance to corrosion cracking and localized corrosion such as pitting, intergranular and crevice. Unlike other standard austenitic steels, UNS S31803 steel has excellent magnetic properties.

Super Duplex is composed of 24% to 26% chromium, 6% to 8% nickel, 3% molybdenum and 1.2% manganese, with the remainder being iron. Trace amounts of carbon, phosphorus, sulfur, silicon, nitrogen, and copper were also found in Super Duplex.

Some of the typical applications of duplex steel grade 2205 are oil and gas exploration, processing equipment, transport, storage and chemical process, high chloride and marine environments, paper machines, liquor tanks, pulp, and paper digesters.

S31803 has been supplemented by S32205 (F60) which dual conforms to S31803 but has a higher minimum N, MO, NI and Cr which guarantees a better corrosion resistance.

The Duplex Steel Pipe gets its name from the dual nature present in the microstructure of the alloy. Duplex Stainless Steel Seamless Pipe have good mechanical characteristics and can be used in an as welded condition. Considered to be superior in comparison to austenitic alloys ASTM A312 TP304 or ASTM A312 TP316, the Seamless Duplex Pipe offers much better resistance to corrosion.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Super Duplex Steel UNS S32760 are dual phase austenitic-ferritic duplex fasteners manufactured from alloy containing chromium, nickel and molybdenum with restricted carbon content and minimum PREN42. Zeron washers have high strength, resistance to pitting, stress corrosion cracking, erosion and corrosion fatigue, crevice corrosion resistance.

The standard duplex material consists of 22% chromium, 4.5% nickel, 3% molybdenum, manganese, silicon, nitrogen, phosphorus, carbon and sulfur. Duplex 2205 screws and other fasteners have minimum yield strengths up to 97ksi and minimum tensile strengths up to 131ksi. Duplex 2205 hex bolts are nearly twice as strong as austenitic grade steel bolts. They have higher mechanical properties, so 1.4462 alloy 2205 studs and other types of bolts can meet different specifications such as ASME SA 182, 240, 479, 789.

These super duplex UNS S32760 round bars are available in a variety of shapes, sizes and diameters depending on the needs and requirements of the application and customer supplied specifications. These super duplex UNS S32760 round bars are resistant to localized corrosion.

The applications include high corrosive applications including acidic applications due to the material composition.

La tuberia soldada ASTM A790 UNS S32205 se fabrica para obtener una resistencia adicional. Los tubos soldados se laminan en caliente, mientras que los tubos sin costura se estiran en frio.Ambos pueden reforzarse aun mas mediante el trabajo en frio, pero hasta cierto punto.

ASTM A182 F51 equates to UNS S31803. This was the original caption for a 22% Cr duplex stainless steel.

 ANSI B16.5 Super Duplex Stainless Steel S32750 Orifice Flange provides excellent resistance to a wide range of corrosive environments, including seawater, acidic solutions, and chloride-containing environments. Super Duplex F53 WN Flange exhibits higher corrosion resistance than standard duplex stainless steels.

A182 F53 material displays excellent corrosion resistance.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

UNS S31803 Bolted Fasteners are used in marine, agricultural, chemical, construction, shipping, aviation, nuclear and industrial equipment.

On average, duplex stainless steel is about twice as strong as either ferritic or austenitic stainless steels. High toughness and ductility. Duplex stainless steel can be more easily formed under pressure than ferritic grades and also have superior toughness.

Super Duplex UNS S32750 /F53 Flanges are made from a super duplex stainless steel grade that has 24% chromium, 3% molybdenum, 6% nickel and carbon, manganese, silicon, sulfur, phosphorus, nitrogen and iron in the composition.

The primary difference between standard duplex grades and the Super Duplex Steel Flanges Material is that Super duplex has a higher content of both molybdenum and chromium their alloy.

Duplex 2205 fasteners have high toughness and hardness while also possessing high levels of tensile strength, all as a result of the chromium present in them. However, it can be concluded that dual phase steel fasteners are undeniable; neither deformed nor damaged. This anomaly is much less likely to happen. 2205 Duplex Fasteners consume delicate structures made from ferritic and austenitic stainless steels that are considered part of an alloy, and the end result provides excellent mechanical properties in duplex fasteners.

Duplex stainless steel, famous for its excellent combination of good mechanical properties and high corrosion resistance, is widely used in the industrial fields, such as the production of seawater heat exchangers and the chemical containers for use in the high-concentration chloride environments.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex 2205 bolts have a ductile to brittle transition at -50¡ãC and also become brittle at 300-1000¡ãC, so a temperature of -50¡ãC to 300¡ãC is recommended. Exposure to above 300¡ãC will not only cause embrittlement of 2205 bolts, but will also reduce corrosion resistance.