ASTM A182 Duplex Stainless Steel Flanges withstand chlorine stress corrosion cracking at moderate strength

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

UNS S32750 ( F53 / 1.4410 / Alloy 2507) has a lower coefficient of thermal expansion and higher thermal conductivity than austenitic steel, and is suitable for operating temperatures up to 300 ℃.

2507 has Good general corrosion resistance, Suggested for applications up to 600¡ã F, and Low rate of thermal expansion.

Pipes that are used in the conveyance of such media need to be durable on account of the stress caused by the flow. Hence, many suppliers recommend using the Duplex Stainless Steel Pipe for the qualities they offer.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

It is a tee fitting with two outlets at a 90¡ã junction to the main line.

Due to the material composition, the strength and the corrosion resistance, these flanges are used in a variety of applications.

The pressure ratings of the material are designated by classes 150Lbs through 2500LBs. There are different types of the duplex f51 flanges such as the raised face, ring type joint and flat face flanges.

Zeron 100 Threaded Rod are available in hot forged,cold forged and bar stock machined conditions depending upon the order quantity.SA 182 F55 is a forging grade of Alloy 32760 or UNS 32760 which is highly resistant to crevice corrosion and pitting alloy for variety of corrsives. It is 22% chromium duplex stainless steel.

2507 Duplex is highly resistant to uniform corrosion by organic acids such as formic and acetic acid.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Super duplex steel flanges are very good for servicing a severe corrosive atmosphere like offshore and marine applications.

With its myriad applications, the process industries are always in pursuit of highly reliable materials. Duplex Stainless Steel Piping is widely endorsed by plant operations management and maintenance specialists who appreciate their toughness and ability to withstand the very aggressive fluids inherent in the process.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

This grade, with a tighter specification, is captioned as F60, equating to UNS S32205. Consequently, S32205 can be dual-certified as S31803 but not vice-versa.

The materials used to manufacture the fasteners are of top quality and standard, thus increasing the compatibility of the final product for adverse applications.

Duplex stainless steel, alloy 2205 was designed as comprising 22% chromium, 3% molybdenum, and 5-6% nickel nitrogen. Alloy 2205 combines the desirable aspect of properties of both austenitic and ferritic grades.

Alloy 2205 gets the name Duplex because it is composed of two different types of grains. 40-50% of its grain structure is austenite and 50-60% of it is ferrite. It is closely related to, but much more popular than Alloy 255. In most environments, it surpasses 317L in crevice corrosion resistance. 2205 Duplex excels in chloride environments and resists hydrogen sulfide. 2205 Duplex has almost twice the strength of 316L. Due to the lower nickel and molybdenum content, it is less costly than Alloy C276. Among the places where 2205 Duplex is used include pressure vessels, heat exchangers and scrubbing systems.

The duplex material contains bot the austenitic and ferrite structures in the metallurgy of the material. These properties bring the material the best of both ferritic and austenitic steel types. The pipes could be hot rolled or cold drawn. The hot rolled ones are stronger and the cold drawn ones are seamless and accurate in dimensions. The Duplex Seamless Pipe is used in applications with high precision requirements.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Austenitic has a low strength and a low resistance to stress corrosion cracking, while ferritic also has a low strength, poor weldability and poor low temperature toughness. Producing a chemical composition that combines austenitic and ferritic results in a metal that has a higher strength, good weldability, good toughness and resistance to stress corrosion cracking.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The S31803 fastener series demonstrates the properties of ferritic and austenitic stainless steels. These fasteners exhibit excellent resistance to crevice corrosion, stress corrosion cracking and pitting corrosion in harsh environments. In addition, these are excellent in resistance to chloride and sulfide stress corrosion environments.

Applications for duplex 1.4462 coated studs are the oil and gas industry, marine industry, chemical industry, paper and pulp industry, etc. We offer Lean Duplex and Standard Duplex in a wide selection of duplex grades. Duplex 2205 studs have specific properties for different environments. The chemical composition of the duplex 2205 material has chromium, nickel and molybdenum in the composition. Duplex 2205 studs are cost-effective and lower than other duplex grades and are in high demand.

UNS S32205 Hex Bolts (also known as S31803) are made of high grade duplex 2205 stainless steel. Because this material is composed of at least 22% chromium, 6% nickel, and 3% molybdenum, it can withstand some of the harsh environmental conditions that other metals cannot, such as corrosion, cracking, erosion, pitting, and more. Stainless Duplex 2205 Hex Bolts also provide twice the mechanical strength compared to standard stainless steel.

ASTM A815 GR S32750 tee is used to merge or split fluid streams.

Duplex describes a family of stainless steels that are neither fully austenitic, like 304 stainless, nor purely ferritic, like 430 stainless. The structure of 2205 duplex stainless steel consists of austenite pools surrounded by a continuous ferrite phase.

Due to the ferritic portion of the duplex structure of the alloy it is very resistant to stress corrosion cracking in warm chloride containing environments.

They have a design that allows for the pipes to pass through the flange and locate the correct point for connection. The ASTM A182 grade F53 WNRF Flange has a welded neck raised face.

Astm A790 Uns S31803 grade pipes and tubes can be cold-rolled to give them enhanced properties and good resistances in different systems.

F51 duplex stainless steel is especially suitable for use in the temperature range of -50¡ãF/+600¡ãF, and can also be used for lower temperatures under strictly limited conditions (especially for welded structures).

As a global leader in the supply and distribution of duplex 2205 round steel, our steel is used in oil and gas, hydropower, pressure vessels, pulp and paper, structural components, chemical tankers and many other industrial applications.

Super Duplex Steel Pipes and Tubes are available in various dimensions, shapes like square, rectangle, and so on and enormous sizes. We are offering the standard quality of products of our customers. Our Product is offering excellent corrosion resistance and remarkable dimensional accuracy.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

ASTM A182 F51 flanges refer to pipe flanges made from the forged duplex stainless steel grade UNS S31803 for use in pressure systems.