ASTM A182 Duplex Stainless Steel Flanges withstand chlorine stress corrosion cracking at moderate strength

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

Duplex stainless steel has an array of various benefits such as:
Strength:Duplex stainless steels have approximately double the strength of regular austenitic or ferritic stainless steels.
Toughness and ductility:Duplex stainless steels exceed the toughness and ductility of ferritic grades although they are not as touch as austenitic grades.
Corrosion resistance:As with all stainless steels, corrosion resistance depends mostly on the composition of the stainless steel, with chromium, molybdenum and nitrogen content being the most important. Duplex stainless steels are extremely corrosion resistant and even in chloride and sulphide environments, duplex stainless steels exhibit very high resistance to stress corrosion cracking (SCC). SCC is a type of corrosion that takes place when a particular set of factors are present: Tensile stress, corrosive environment and a sufficiently high temperature.
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The ASTM A182 F51 flanges refer to standard or non-standard flanges manufactured in accordance with ASTM A182 Grade F51, which is designated with UNS number S31803.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The combination of the ferritic phase and austenitic phase provides both high strength and excellent corrosion resistance.

Duplex 2205 stainless steel (ferritic and austenitic) is widely used in applications requiring good corrosion resistance and strength. Grade S31803 stainless steel was modified several times, resulting in UNS S32205, which was recognized in 1996. This grade provides higher corrosion resistance If we do not stock Duplex 2205 fasteners (imperial or metric), we can manufacture these to your specifications.

The flanges could also be manufactured as screwed, threaded or forged types. The forged flanges are made from a single piece of raw material. These are also called the cast flanges.

Duplex 2205 bolts (EN 1.4462) are made from an austenitic-ferritic stainless steel, which was designed to deliver higher strength and corrosion resistance than 300 series stainless steels. It helps users to avoid stress corrosion cracking that is typically seen with 316 and 317. Duplex 2205 bolts combine the qualities of stress corrosion cracking resistance and high strength derived from being a ferritic alloy along with its austenitic fabrication capabilities.

Duplex stainless steel (DSS) is featured with structure of two phases (¦Á and ¦Ã) and has characteristics of both ferritic and austenitic stainless steel. It has good corrosion resistance and high strength. It is alloyed with 18%-28% Cr and 3%-10% Ni in the condition of low C. Some steels also contain the alloy elements such as Mo, Cu, Nb, Ti and N, etc.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex ( UNS S31803 / S32205 ) rods, also known as steel rods (ASTM A276 / ASTM A479 ), have excellent corrosion resistance. Stainless steel rods/stainless steel rods ( en 1.4462 ) are resistant to intergranular and crevice corrosion.

Duplex 2205 flanges combine the qualities of stress corrosion cracking resistance and high strength derived from being a ferritic alloy along with its austenitic fabrication capabilities.

2507 has high resistance to stress corrosion cracking (especially chloride stress corrosion cracking), high energy absorption, high strength, and erosion. Essentially, and the Duplex alloys are a compromise.

Super Duplex S32760 Bar proves to be an excellent replacement for austenitic grades in marine environments. Super Duplex S32760 round bar (ASTM A276/ ASTM A479) exhibits good heat resistance up to 300¡ã.

Duplex nuts S31803 also have good fatigue and corrosion resistance in most environmenutal conditions.

2507 has Good general corrosion resistance, Suggested for applications up to 600¡ã F, and Low rate of thermal expansion.

It accounts for around 80% of overall duplex stainless steel production.

ASTM A240 UNS S32750 plate is suitable for high tension and high corrosion environments.

ASTM A479 Duplex Steel UNS S32205 Nuts have good weldability and can be welded by most common welding methods such as shielded metal arc welding, gas tungsten arc welding, plasma arc welding and submerged arc welding. Buy Duplex Stainless Steel Nuts from us at leading market prices.

Duplex Steel UNS S31803 Seamless Pipes are widely used in various applications in the industry. These ASTM A790 Duplex Steel S31803 Pipes are made up of a combination of microstructure of austenitic and ferritic grains, which gives them unique properties. These properties include a high resistance to corrosion, excellent strength and toughness, and good weldability.

There are different pressure ratings for the flanges based on the system of measurement. Under the ANSI standard, the pressure classes range from class 150 through class 2500.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Duplex alloys prove themselves useful in applications where ordinary steel grades are susceptible to failure. The microstructure of the Duplex Pipe Material partially consists of both austenite and ferrite regions.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

We offer a complete range of 2205 Duplex Steel Fasteners such as Bolts, Nuts, Washers, Screws, Connecting Rods and Duplex Steel Screws. We also offer super duplex fasteners in different sizes, shapes, features and thicknesses according to customer requirements.

Duplex Stainless Steel offers excellent resistance to corrosion along with very high mechanical strength, which allows for lighter fabrication and greater design flexibility. With this high corrosion resistance, Duplex Stainless Steel provides more uptime than Carbon Steel or conventional Stainless Steel.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Los tubos super duplex producidos segun la especificacion ASTM A790 se suministran en construccion sin soldadura o soldada. El proceso automatizado para fabricar tubos super duplex no utiliza metales de aporte. Los proveedores de tuberias super duplex recomiendan estas tuberias para aplicaciones propensas a la resistencia general a la corrosion.

Super Duplex Stainless steels, which combine high strength and excellent corrosion resistance in many environments, have found applications in chemical and process industries.

Duplex¡¯s premium mechanical and chemical properties are slightly offset by its difficulty in formability.

ASTM A182 Super Duplex F55 Hex Bolts is used for Pumps, valves, chokes, Connectors, Pipework/flanges, Oil & Gas components, Manifolds, etc. The resulting savings in weight of ASME SA 182 Super Duplex S32760 Hex Bolts can dramatically reduce the overall cost of fabrication. Anneal Heat this ASME SA479 Super Duplex S32760 Hex Bolts to 1025 Degree C ¨C 1120 Degree C ensuring sufficient time is allowed for the centre to achieve furnace temperature and hold for a time commensurate with the ruling section, followed by water quenching.

The combination of high strength, corrosion resistance and moderate weldability has many benefits but also bring disadvantages and limitations. High strength is a disadvantage when forming and machining. The higher strength also means that the metal is less ductile than austenitic grades. This means that these steels are not good when the goods being produce require any degree of complex forming. It is also worth bering in mind that evemn if the item can be formed in duplex steel greater forces are required. The metallurgy of duplex stainless steels is much more complex than for austenitic or ferritic steels whith the result that they are more complex and therefore expensive to produce. Howver the lower quantity of nickel in them as compared to austenitic grades does help to keep the cost down and reduce price volatility.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Super Duplex UNS S32750 bar has excellent resistance to stress corrosion cracking in chlorine containing environments. After heating to a solution treatment temperature of 1080¡ãC to 1120¡ãC, quenching is required.

Duplex 2205 bolts (EN 1.4462 ) are made of austenitic-ferritic stainless steel and are designed to provide higher strength and corrosion resistance than 300 series stainless steels. It helps users avoid stress corrosion cracking common to 316 and 317. Duplex 2205 bolts combine the stress corrosion cracking resistance and high strength of ferritic alloys with austenitic fabrication capabilities.