ASTM A312 254 SMO Stainless Steel Seamless Pipe with Flange

304 Piping Spools are made of 304 Stainless Steel, a common and popular material in many industrial applications that require resistance to corrosion and oxidation. These S30400 Piping Spools are prefabricated using specialized machinery and processes, which ensure that they are highly accurate and reliable.

The surface edges of the components must be even and the surface impurities must be removed. A beveling process is implemented for the edges of the parts. A grinding machine is employed for the beveling process. The type of grinding machines for beveling differs for stainless steel components and carbon steel components.

Alloy 600 is used in chemical and food processing, heat treating, phenol condensers, soap manufacture, vegetable and fatty acid vessels and many more.

At elevated temperatures the annealed and solution annealed alloy shows good resistance to scaling and has high strength.

Production of caustic alkalis particularly in the presence of sulfur compounds.

As a corrosion resistant alloy, Monel 400 can withstand high temperature steam environments and fast flowing brackish/seawater, while maintaining excellent resistance to stress corrosion cracking in most fresh waters.

Pipe Spools are fabricated from a number of raw pipes and pipe fittings (e.g. elbows, flanges, tees, etc.) in fabrication shops.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

It has high nickel (24%), molybdenum (6.3%), nitrogen and chromium contents that give it excellent resistance to chloride stress corrosion cracking, chloride pitting, and exceptional general corrosion resistance.

The socket welded tees are manufactured due to the ASTM ASME B16.11 standards. These standards optimize and decide the proper pressure and temperature ratings, radiuses and required material for the production of the tees. Furthermore, the B16.11 standards are only allowable for carbon and alloy steels. The socket welded tees can be produced into three pressure categories which are; Class 3000, Class 6000 and Class 9000.

The Alloy 800 series (Incoloy 800, 800H and 800HT) are nickel-iron-chromium superalloys that provide high temperature strength and resistance to oxidation, carburization and other types of high temperature corrosion. Alloy 800 (UNS N08800), Alloy 800H (UNS N08810) and Alloy 800HT (UNS N08811) have the same nickel, chromium and iron content, except for the total titanium and aluminium content (0.85 to 1.2%) to ensure optimum high temperature performance.

These have the advantage of nickel and molybdenum providing resistance against the most reducing environments. The oxidation resistance is also high in these materials due to the addition of the chromium content.

Hastelloy C-276 resists the formation of grain boundary deposits in the weld heat affected zone, making it a candidate material for most chemical and petrochemical processing applications in the as-welded state. The alloy resists general and localized corrosion, including pitting, crevice corrosion and stress corrosion cracking.

Some typical applications for Inconel 625 include chemical processing, aerospace and marine engineering, pollution control equipment and nuclear reactors.

It has great resistance to stress-corrosion cracking and pitting. Hastelloy B-2? also features hydrochloric acid resistance at all concentrations and temperatures.

The socket welded tees also make a perpendicular angle between the connected lines. They used for high-pressure applications. In opposition to the butt welded tees, the socket welded tees are utilized in applications where the radius of the pipes are generally smaller. The socket welded tees do not require the beveling process before welding. Therefore, these types of tees are favorable in some applications where branch ends must be kept in the same form before and after the welding.

With this advantage, all of the pipeline using industries has a great opportunity to increase their pipeline system efficiency and decrease their need for workforce and time.

Inconel 718 is a precipitation hardenable nickel-chromium alloy with high creep rupture strength at elevated temperatures around 700oC (1290oF). It is stronger than Inconel X-750 and has better mechanical properties at low temperatures than Nimonic 90 and Inconel X-750.

Alloy 625 has excellent fatigue strength and stress corrosion cracking resistance to chloride ions. This nickel alloy has excellent weldability and is often used to weld AL-6XN. This alloy is resistant to a variety of severe corrosive environments, especially pitting and crevice corrosion.

Little or no attack occurs at room and elevated temperatures in dry gases, such as chlorine or hydrogen chloride. At temperatures up to 550C in these media, this alloy has been shown to be one of the most resistant of the common alloys.

Hastelloy B3’s distinguishing characteristic is its ability to maintain good ductility while transient exposure to intermediate temperatures.

The alloy is capable of remaining stable and maintaining its austenitic structure. Incoloy 800 is primarily used in applications with temperatures up to 1100¡ã F, where alloys 800H and 800HT are normally used in temperatures above 1100¡ã F where resistance to creep and rupture is required.

Prefabricated steel s as the name itself sounds, is made of pre engineered steel. Fabrication is done in controlled environment inside the factory and then sent to client location for assembly.

For the supply of water and flammable gases, steel pipes are the most useful pipes. They are used in many homes and businesses to transfer natural gas or propane fuel. They also used for fire sprinkler systems due to their high heat resistance.

Resistant to a wide range of corrosive media. The chromium content gives better resistance than Alloy 200 and 201 under oxidizing conditions, at the same time the high nickel gives good resistance to reducing conditions.

The butt welded tees can maintain a straight flow or reducing flow which depends on the ordered pipeline system. The reducing branches (reducing tees) make a perpendicular connection with the mainline. The radiuses of the tees are usually smaller than the main flow line. The radiuses of the straight tees are produced in a way that has similar radiuses with the main flow line.

Prefabricated steel s take advantage of offsite prefabrication to improve the speed or erection and cost predictability of the solution.

Inconel 625 alloy is widely used in chemical processing, pollution control, evaporators, nuclear reactors, marine industry and more.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

Alloy 317L has excellent corrosion resistance in a wide range of chemicals. It resists attack in sulfuric acid, acidic chlorine and phosphoric acid.

The production process of the pipe spools has several stages. All stages are implemented for particular aims and the array between the stages is voluminous. Therefore, the manufacturing steps can be divided into marking, cutting, fit-up, welding, and painting.