ASTM B564 HASTELLOY ALLOY C22 SLIP ON FLANGES

It is able to withstand a wide range of oxidizing and non-oxidizing chemicals, and exhibits outstanding resistance to pitting and crevice attack in the presence of chlorides and other halides.

Hastelloy Alloys Directory
The Corrosion Resistant HASTELLOY alloys are widely used by the chemical processing industries. The need for reliable performance leads to their acceptance and growth in the areas of energy, health and environmental, oil and gas, pharmaceutical and flue gas desulfurization industries.

Hastelloy C2000 is available in a variety of sizes and thicknesses, this type of nickel-chromium-molybdenum alloy is renowned for its superior strength and corrosion resistance.

It demonstrates good resistance to neutral and reducing environments. This alloy creates a tenacious oxide, protective film that does not spall off, but it retains superior oxidation resistance at soaring temperatures.

Hastelloy C2000 Tubes are used in a broad range of industries including petrochemical processing, chemical processing equipment manufacturing, oil refineries and power plants.

This provides greatly enhanced resistance to sulfuric acid. It also has a high chromium content, to maximize its resistance to oxidizing chemicals and process streams contaminated with ferric ions and dissolved oxygen.

C276 is a nickel-molybdenum-chromium superalloy with tungsten added, designed for excellent corrosion resistance in a variety of harsh environments. The high nickel and molybdenum contents make nickel steel alloys particularly resistant to pitting and crevice corrosion in reducing environments, while chromium is resistant to oxidizing media.

These flanges demonstrate outstanding toughness and hardness. Thus it exhibits superior ductility after prolonged exposure at a temperature of 650, 760, 870 degree C.

Hastelloy C22 or Wnr 2.4617 Material is also referred to as alloy C22.

This nickel alloy provides excellent resistance to hydrochloric acid at all concentrations and temperatures. In additions, Hastelloy B2 pipe bend has excellent resistance to pitting, stress corrosion cracking and to knife-line and heat-affected zone attack.

Hastelloy C276 is a nickel-molybdenum-chromium superalloy with an addition of tungsten designed to have excellent corrosion resistance in a wide range of severe environments.Alloy C-276 is one of the most universally corrosion resistant alloys available today. It is used in a variety of environments ranging from moderately oxidizing to strong reducing conditions. Alloy C-276 has exceptional resistance to sulfuric acid, hydrochloric acid, formic acid, acetic acid, chlorides, solvents, wet chloride gas, hypochlorite and chlorine solutions.

Modern processing systems are often a complex network of turns, elevation changes, fittings, and more.

Hastealloy is a term that refers to a group of corrosion resistant metal mixtures that are based on nickel. Hastealloys have a unique combination of properties that provide them with significantly stronger corrosion resistance capabilities compared to traditional alloys. As such, it was widely accepted in the chemical process and associated industries, and now has a 50-year-old track record of proven performance in a vast number of corrosive chemicals.

Applications in air pollution control include stack liners, ducts, dampers, scrubbers, stack-gas re-heaters, fans and fan housings.

Alloy C276 Forged Flange Hastelloy C276 Flanges are made up of the nickel chromium molybdenum alloy that is called hastelloy. The composition includes 50.99% nickel, 14.5% chromium, 15% molybdenum and carbon, manganese, silicon, sulfur, cobalt, iron and phosphorus in it. The Hastelloy C276 Flanges have high melting point of 1370 degrees Celsius. This high melting point allows for higher operating temperatures of the flanges. The material also has 790MPa minimum tensile strength and 355MPa minimum yield strength.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

Hastelloy UNS N10276 cold drawn bar has excellent resistance in a variety of chemical process environments. For example, Hastelloy C276 UNS N10276 square bar is resistant to corrosion in a variety of media, including strong oxidants (such as ferric chloride and cupric chloride), hot fouling media (may be organic or inorganic), chlorine, acetic anhydride , formic acid and acetic acid, as well as good tolerance to seawater and saline solutions.

Alloy B Its popularity has been hindered by its availability. All of these materials are good against reducing acids, but very hard against oxidizing acids. Due to the high molybdenum content, this alloy is relatively expensive than other alloys. At the same time, it has excellent corrosion resistance to medium-concentrated sulfuric acid and various non-oxidizing acids, good resistance to chloride stress corrosion cracking (SCC), and good resistance to various organic acids.

Hastelloy C22 fasteners are a general-purpose grade composed of chromium, nickel, molybdenum and tungsten alloys. These designs are designed to increase resistance to pitting, stress corrosion cracking (SSC) and crevice corrosion cracking. Alloy C-22 has excellent resistance to a variety of chemical process environments, including strong oxidizing agents such as ferric and cupric chlorides, chlorine, hot fouling solutions (organic and inorganic), formic and acetic acid, acetic anhydride, and seawater and Brine solution. C-22 alloy resists the formation of grain boundary precipitates in the weld heat affected zone and is therefore suitable for most chemical process applications in as-welded conditions.

Hastelloy B-3 is a nickel-molybdenum alloy with excellent resistance to pitting, corrosion, and stress-corrosion cracking plus, thermal stability superior to that of alloy B-2. In addition, this nickel steel alloy has great resistance to knife-line and heat¨Caffected zone attack.

HASTELLOY C276 has exceptional resistance to strong solutions of oxidizing salts, such as ferric and cupric chlorides.

The high content of chromium offers good resistance to oxidizing media while the molybdenum and tungsten content in the Hastelloy B3 Pipe Flanges provides the alloy with good resistance to corrosion in reducing media.

Hastelloy C-4 is a nickel-chromium-molybdenum alloy with outstanding high temperature stability. It has high ductility and corrosion resistance. It’s high temperature resistance up to 1900 ¡ãF (1038 ¡ãC) makes it suitable for most chemical process application in the “as” welded condition.
Like other nickel alloys, it is ductile, easy to form and weld, and possesses exceptional resistance to stress corrosion cracking in chloride-bearing solutions (a form of degradation to
which the austenitic stainless steels are prone). With its high chromium and molybdenum
contents, it is able to withstand both oxidizing and non-oxidizing acids, and is resistant to
pitting and crevice attack in the presence of chlorides and other halides.

The product to the buyer is supplied at the comprehensive range that vary in sizes, thickness, length, ends etc.

It is used in flue gas desulfurizations systems because of its excellent resistance to sulfur compounds and chloride ions encountered in most scrubbers. C-276 alloy has excellent resistance to pitting and to stress- corrosion cracking.

The flange is second most used joining method after welding. Flanges are used when joints need dismantling. It provides flexbility for maintenance. Flange connects the pipe with various equiment and valves. Breakup flanges are adde din the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrelated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls ae required in the selection and application of all these elements to attain a joint, which has acceotable leak tightness.

Alloy B2 is a highly resistant material to most organic and inorganic acids. It is a reduction resistant material.

Alloy B (UNS N10001) was developed to resist hydrochloric acid. Hastelloy B2 has replaced it. Alloy B3 (UNS N10675) is a newer variant with higher thermal stability. These alloy B2 bolts are a wrought nickel molybdenum alloy that can be used in the as-welded condition. It is highly resistant to hydrochloric acid of all concentrations and temperatures. Known as UNS N10665 bolts, these bolts are also resistant to stress corrosion cracking and pitting.

Nickel alloys are some of the most useful materials for manufacturing technically superior pipes and tubes for industrial applications. Their inherent properties make them viable for a wide range of uses. Nickel alloys are exceptionally corrosion resistant and can be used in high-temperature environments.

Hastelloy B2 is a nickel-molybdenum alloy with significant resistance to reducing environments, such as hydrogen chloride gas and sulfuric, acetic and phosphoric acids.

Alloy C-276 prevents the formation of grain boundary precipitates in the weld heat affected zone, making it useful in most welding conditions for chemical processes.

The best feature of Hastelloy C22 threaded flanges is that it has the best resistance to oxidizing aqueous media and a wide range of chemical process environments, including oxidizers like ferric acids, seawater, and chloride solution.

The basic composition of Hastelloy C276 round bar alloy is chemically composed of three elements, which are nickel, molybdenum and chromium.

Hastelloy B2 is a nickel-molybdenum alloy especially suitable for handling equipment that reduces chemical environments. Such as applications in chemical processing industries involving sulfuric acid, phosphoric acid, hydrochloric acid and acetic acid.

The flanges also have 8.89 grams per cubic centimeter density and 1370 degrees melting point. The DIN 2.4617 Socket Weld Flanges and other flanges are used in high temperature, high corrosive and high stress applications due to the higher mechanical properties.

All of the common methods of welding can be used to weld Hastelloy C-276 alloy, although the oxyacetylene process is not recommended. Special precautions should be taken to avoid excessive heat input.