ASTM B564 UNS N04400 Monel 400 nickel alloy flange as a common issue in marine environments

SCH40 Monel 400 Pipe is designated as Werkstoff Number 2.4360 and UNS N04400. Alloy 400 Pipe also known as Monel Alloy 400 Pipe, Monel 400 Pipe & Nickel Alloy 400 Pipe.

Nickel Alloy 400 and Monel 400, also known as UNS N04400, is a ductile nickel-copper-based alloy consisting primarily of two-thirds nickel and one-third copper. Nickel Alloy 400 is known for its resistance to a variety of corrosive conditions, including alkalis (or acids), salt water, hydrofluoric acid, and sulfuric acid. Since Monel 400 or Alloy 400 is a cold worked metal, this alloy has high hardness, stiffness and strength. By cold working ASTM B164 UNS N04400 bar stock, the alloy is subjected to higher levels of mechanical stress, which in turn causes changes in the alloy’s microstructure.

Nickel-copper-based alloy 400 Monel 2.4360 cold drawn rod is virtually immune to chloride stress-related corrosion cracking when exposed to corrosive media in typical environments. Monel 400 is a copper and nickel based alloy that is popular today due to its high performance. The alloy has excellent acid and alkali resistance. In addition, it has good tensile strength, ductility, excellent thermal conductivity, and can be hardened by cold work. Additionally, it can be used in applications with temperatures ranging from minus to 538 degrees Celsius.

The deformation activation energy is low during superplastic deformation, and the process may be controlled by diffusion.

Monel K500 fasteners have trusted properties such as strength, hardness and fracture toughness, which are achieved through the addition of aluminum and titanium as well as nickel and copper alloys. Its basic composition is similar to ALLOY400, but alloys are added to allow age hardening under controlled temperature and time conditions.

Monel 400 flanges are also available for higher temperatures in reduction environments. While Monel 400 flanges are typically used at elevated temperatures, they retain their mechanical properties at sub-zero temperatures. The increased hardness at freezing temperatures has been shown to only slightly impair the ductility or impact resistance of Monel 400 flanges.

This nickel alloy is attacked in sulfur-bearing gases above approximately 700¡ã F and molten sulfur attacks the alloy at temperatures over approximately 500¡ã F.

Monel 400 has excellent corrosion resistance in hydrofluoric acid and fluorine gas medium.

Monel Alloy K500 Flanges are manufactured under the supervision of our experienced professionals.

Una aleacion de niquel-cobre con alta resistencia y excelente resistencia a la corrosion en una variedad de ambientes acidos y alcalinos, especialmente para condiciones reductoras. Tambien tiene buena ductilidad y conductividad termica.

Monel 400 is used in process vessels, heat exchanger piping, and gasoline and potable water storage tanks in the marine sector. The non-sparking properties of this alloy make it suitable for high-risk situations in the explosives industry, rockets and pulp and paper industries.

A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress-corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions.

Monel K500 bolts and nuts are used in a variety of industries due to their high temperature resistance, high corrosion resistance and durability. It is a nickel-copper alloy with a composition of 63% nickel and 27% copper, among other elements. HT PIPE is a leading manufacturer of Monel K500 Bolts and Nuts of all types and sizes. Fastener applications include the offshore petroleum industry, power plant applications, petrochemicals, gas handling units, specialty chemicals, pharmaceuticals, equipment, seawater applications, heat exchangers, condensers, and the pulp and paper industry.

Las aplicaciones tipicas de la alta resistencia y resistencia a la corrosion de MONEL K500 son ejes de bombas, impulsores, ejes de helices, componentes de valvulas para barcos y torres de perforacion en alta mar, pernos, collares de pozos de petroleo y componentes de instrumentacion para la produccion de petroleo y gas.

Monel alloy K-500 pipe bend and elbow have been found to be resistant to a sour-gas environment. After 6 days of continuous immersion in saturated (3500ppm) hydrogen sulfide solutions at acidic and basic pH’s (ranging from 1.0 to 11.0), U-bend specimens of age-hardened sheet show no cracking.

N04400 Butt Weld Pipe Fittings has resistance to chloride induced stress corrosion cracking. Also referred as WNR 2.4360 Butt Weld Pipe Fittings, it has excellent mechanical properties from sub-zero temperatures up to 1020¡ã F. Alloy 400 Pipe Fittings are available in different types such as Elbow, Bends, Equal & Unequal (reducing) Tees, Equal & Unequal (reducing) Cross, Concentric & Eccentric Reducer, End Pipe Cap, Long & Short Stubends, Seamless Butt weld pipe fittings, Welded Butt weld pipe fittings, and more.
The Monel 400 alloy has many excellent mechanical properties, making it famous in pipe fittings. The Monel 400 Pipe Fittings can give high performance. It is an alloy of nickel and copper, with a small amount of iron, manganese, carbon, and silicon content. The chemical composition of the Alloy 400 Pipe Fittings results in its high strength. Specialized Monel Fittings Manufacturer In India also concentrates on manufacturing high quality of these pipe fittings due to its high demand in various industries- its resistance towards acids and alkalis are the main reason behind that. The Alloy 400 Buttweld Elbow also possesses good ductility, thermal conductivity, and they can only be hardened by cold-working.

MONEL 400 solid solution alloy can be hardened by cold work, but can be hot worked or cold worked, then annealed into complex structures and welded using an appropriate welding process.

Known for their improved workability under cryogenic temperatures, with a rigidity of 160 ksi and a superb dimensional security are variables that add to the unwavering quality of UNS N05500 Monel K500 Socket Weld Flanges. The ASTM B564 Monel 400 Lap Joint Flanges and other flanges can also come as threaded, forged, screwed or plate flange types.

Applications that deal with the marine environment are required to be resilient to the effects of saltwater. After all, the concentration of salt in marine water is about 3.5%, enough to corrode ordinary steels with no protective surface treatment.

Monel K500 has about three times the yield strength and twice the tensile strength of Monel 400, and higher mechanical properties can be obtained by cold working or age hardening. Monel K500 alloy has the same corrosion resistance as Monel 400 alloy.

Monel 400 is an alloy of nickel and copper, typically formulated at about 67% nickel and 33% copper.

Alloy 400 Seamless Tubing has good ductility which helps to shape and form easily & are available in flat oval, elliptical, round, rectangular & square shapes with 0.030 in. to 1.250 in. OD, 0.008 in. ID & 0.003 in. to 0.280 in. wall thickness.

Alloy K500 is refined by Electro Slag Refining (ESR), ensuring the cleanest and highest quality of material is supplied.

Monel gaskets, such as Monel 400 and K500, are made of nickel-copper alloys that exhibit high strength, toughness and good corrosion resistance over a wide temperature range. A standout feature of Monel gaskets is their excellent resistance to hydrofluoric acid, a particularly difficult acid to handle, at all concentrations up to the boiling point. For hydrofluoric acid applications, Monel gaskets are probably the most corrosion resistant of all commonly used specialty alloys.

NAS625 (NCF625, UNS N06625) is a nickel-chromium-molybdenum alloy with an additional of niobium. Matrix stiffening provided by molybdenum and niobium results in high strength. The alloy resists a wide range of severe corrosion environments. It also offers resistance to high temperatures. It also demonstrates remarkable protection against corrosion and oxidation. Its ability to withstand high stress and a wide range of temperatures, both in and out of water, as well as being able to resist corrosion while being exposed to highly acidic environments makes it a fitting choice for nuclear and marine applications.

Over and above the nickel copper base, elements like aluminium and titanium in the chemistry of the Monel K500 Lap Joint Flange proves to be very fruitful. In fact, this modified chemistry along with the heat treatment that is given to the alloy under controlled conditions ensures that the particles of both Ti and Al have been precipitated in the matrix of Monel K500.

We are Manufacturers, Supplier and Exporters of Monel K500 Flanges. These Monel R405 flanges are used with stub end or daft which is butt welded to the pipe with the flange loose behind it.

ASTM B564 UNS N04400 Slip on Flange the Monel 400 Flanges shows evidence of excellent temperature. On the other hand, properties such as Strength and hardness of the Monel 400 Lap Joint Flange is only slightly diminished with regards to the other properties like ductility or impact resistance. Besides its the alloy is renowned for its toughness or impact strength properties. And therefore is very appropriately used in applications like chemical and hydro-carbon processing, heat exchangers, valves and pumps.

A286 (1.4980) bolts, also known as alloy 660 bolts, are a stainless steel alloy containing iron, nickel and chromium. A286 bolts are known for their high strength, creep resistance and oxidation resistance at elevated temperatures, once age hardened. As a result, A286 bolts provide high strength from room temperature to approximately 1300¡ãF (700¡ãC).

Monel 400 is a popular high performance nickel copper alloy commonly used in critical and high performance applications. Monel 400? has high strength, excellent resistance to acid and alkaline environments, and good ductility and thermal conductivity. This alloy maintains its properties and performance in temperatures ranging from subzero to 1,000¡ãF (538¡ãC). Monel 400 can only be hardened by cold work.

The alloy has great mechanical properties at subzero temperatures, and with a melting point of 2370¡ã ¨C 2460¡ã F, products can be used at temperatures up to 1000¡ã C.

Yet some alloys like the Monel 400 Flanges can perform well in marine environments because of their chemical composition. With the content of copper ranging between 28% to 34%, it is referred to as a superalloy for its good corrosion resistance properties.

Alloy 400 (UNS N04400) is a nickel-copper alloy with high strength (comparable to structural steel) and toughness.