big diameter pipes with elbows

304 Piping Spools are made of 304 Stainless Steel, a common and popular material in many industrial applications that require resistance to corrosion and oxidation. These S30400 Piping Spools are prefabricated using specialized machinery and processes, which ensure that they are highly accurate and reliable.

Pipe spools are the pre-build parts of a piping system. Pipes, flanges, and fittings are called pipe spools and they are produced before they are used in the piping system.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

The durability of steel is one of the best advantages of the pipeline systems. It is strong and it can withstand the pressures, temperatures, heavy shocks, and vibrations. It also has unique flexibility which provides an easy extension.

The socket welded tees are manufactured due to the ASTM ASME B16.11 standards. These standards optimize and decide the proper pressure and temperature ratings, radiuses and required material for the production of the tees. Furthermore, the B16.11 standards are only allowable for carbon and alloy steels. The socket welded tees can be produced into three pressure categories which are; Class 3000, Class 6000 and Class 9000.

HASTELLOY C276 is not prone to grain boundary precipitation in the as welded condition and therefore suitable for many chemical process applications.

Stainless steel grade 254 SMO? is a very high end austenitic stainless steel.

The alloy also resists ammonia bearing atmospheres, as well as nitrogen and carburizing gases.

For certain applications, grade 254 SMO has been reported to be a cost-effective substitute for high nickel and titanium alloys.

The alloy is made up of 50-55% nickel+cobalt (with cobalt limited to 1% max) and 17-21% chromium.

Alloy 347 stainless steel plate cannot be hardened by heat treatment, only by cold working.

It has high resistance to oxidation at elevated temperatures up to 1050C.

A fit-up and welding process must be applied after the edge finish of the parts. Therefore, for stainless steel and carbon steel pipe spools, parts can be located onto steel bases or wooden bases. Furthermore, any contact possibility between carbon steel and stainless steel must be minimized.

The versatility of INCONEL 600 alloy allows it to be used in a variety of applications involving temperatures ranging from cryogenic temperatures to over 2000¡ãF (1095¡ãC).

This alloy is widely used in the chemical industry for its strength and corrosion resistance. Applications include heaters, stills, bubble columns, and condensers for fatty acid processing; evaporator tubes, tube sheets, and sheeting trays for the manufacture of sodium sulfide; and equipment for processing abietic acid in pulp production.

The production process of the pipe spools has several stages. All stages are implemented for particular aims and the array between the stages is voluminous. Therefore, the manufacturing steps can be divided into marking, cutting, fit-up, welding, and painting.

Inconel is a superalloy made of high concentrations of nickel, chromium and molybdenum. Inconel 625 is highly resistant to corrosive and oxidizing media in a variety of environments. These alloys have excellent ductility and excellent formability. They can be welded easily and are resistant to post-weld carburization or graining.

Elbows are generally used for a change in the direction of the flow. Common elbow systems can change the angle of the flow at 180¡ã, 90¡ã or 45¡ã. The 180¡ã elbow system is also called a ¡®return bend¡¯. The elbow systems can be classified into two groups which are butt weld elbows and reducing elbows. Butt-welded elbows are the most common and desired components.

Hastelloy C-276 also has excellent resistance to pitting corrosion, stress corrosion cracking and oxidizing atmospheres, as well as excellent resistance to many different chemical environments.

The corrosion resistance of Monel K-500 is basically the same as Alloy 400, except that in the age hardened condition, Alloy K-500 has a greater tendency to stress corrosion cracking in certain environments. Monel K-500 has been found to be resistant to sour gas environments.

They have good creep and oxidation resistance. Strengthening of super alloys is performed by solid-solution hardening, work hardening, and precipitation hardening methods.

Monel 400 is used in process vessels, heat exchanger piping, and gasoline and potable water storage tanks in the marine sector. The non-sparking properties of this alloy make it suitable for high-risk situations in the explosives industry, rockets and pulp and paper industries.

Hastelloy B3 is a nickel-molybdenum alloy with profound resistance to stree-corrosion cracking, pitting, corrosion and thermal stability greater to that of alloy B2.

Environments that don¡¯t attack 304/304L stainless steel will normally not corrode 317L.

Inconel 718 consists primarily of nickel (52%). Alloying elements include iron (19%), chromium (18%), niobium + tantalum (5%), molybdenum (3%), titanium (0.9%), aluminum (0.5%), in addition to other trace elements such as Baron, Cobalt, Copper, Manganese and Silicon.

As a beginning of the manufacturing, all components must be marked in order to increase the monitorability of the materials. The marking work can be implemented due to the respective number of components. Moreover, all dimensions of the pipe spools must be marked on to themselves. The traces on the components must not contaminate the material otherwise traces can react with the material and this may cause deleterious problems.

316L is very similar to 316 in almost every way.?

Raw pipes are cut to the required sizes and moved with pipe fittings to a fitting table, where some of the components are fitted together (i.e. temporarily connected). The resulting sub-assembly (part of the final pipe spool) continues with welding operations (i.e. permanent connected) before it comes back to the fitting table and gets fitted with other spool components.

MONEL K-500 alloy has corrosion resistance comparable to 400, but has higher mechanical strength and hardness. Has good thermal corrosion resistance and long-term tissue stability. It is mainly used in the manufacture of turbine blades and gas turbine blades with a working temperature below 750¡ãC on aero-engines, and in the manufacture of fasteners and springs on ships; pumps and valve parts on chemical equipment, and scraping on paper-making equipment. Blades etc.

It is used for components that require exposure to sea water and high mechanical stress.

HASTELLOY C276 has exceptional resistance to strong solutions of oxidizing salts, such as ferric and cupric chlorides.

Pipe spools are pre-shaped to make easier assemble using hoists, gauges and other tools for joining the parts. Pipe spools unite long pipes with flanges from the end of the long pipes so they can be bolted with each other with matching flanges.