duplex butt welding pipe fitting asme b16.9 forged lap joint stub end

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

Long weld flanges help with high pressures and the need for a long, tapered hub is the most common use for weld neck flanges. When ordering, it is most important to specify the pipeline plan that will be used. This flange is ideal for use in environments involving extreme temperature fluctuations and excessive handling and bending.

The flanges are internally drilled to match the inside diameter of the pipe to ensure unrestricted flow and prevent turbulence at the joint. The tapered neck provides thicker metal at the flange joint, while the neck tapers to butt against the pipe and to butt against the pipe. This design helps transfer stress from the flange to the pipe and reduces stress concentrations at the bottom of the flange connection.

Duplex 2205 and Super Duplex 2507 stainless steel butt weld flanges feature a high yield strength that is twice the annealed yield strength of typical austenitic stainless steels such as 304 and 316 stainless steel butt weld flanges. Because of this, Duplex 2205 and Super Duplex 2507 steels are some of the most common duplex grades used for butt weld flanges, with Super Duplex 2507 butt weld flange being the more corrosion resistant grade of the two.

There are SA 182 F53 S32750 Blind Flanges, socket weld flanges and weld neck flanges in this range of material. The different flanges are used in different applications set ups.

Super Duplex Steel Flanges are ideal for service in severely corrosive environments such as offshore and marine applications. It is also particularly resistant to chloride SCC. Flanges provide equivalent pitting resistance, ensuring very good pitting resistance. All of our product ranges are strength tested, including pitting corrosion testing, toughness testing, chemical and mechanical testing, macro and micro testing, and more.

The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.

The base body of the DIN 1.4462 flange has both a ferritic and austenitic structure. The duality of their microstructure changes not only the mechanical properties but also their corrosion resistance properties. The chemical composition of UNS S31803 Socket Weld Flanges consists of 22% chromium, 3% molybdenum, and 5% to 6% nickel.

Though it is important to keep in mind that pitting corrosion can be a concern in chloride solutions when oxidizing media is present. In these conditions, the passive (protective) layer of the Duplex 2205 material may be compromised in localized pitting may occur.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Application fields of duplex stainless steel:
¡¤ Pressure vessels, high-pressure storage tanks, high-pressure pipelines, heat exchangers (chemical processing industry).
¡¤ Oil and gas pipelines, heat exchanger fittings.
¡¤ Sewage treatment system.

Super Duplex 2507, UNS S32750, is a duplex stainless steel especially suitable for environments such as warm chlorinated seawater and acidic chlorinated media. It has similar properties to Duplex 2205 but is more corrosion resistant and performs well in moderately corrosive environments.

Double butt weld flanges are best suited for hazardous high pressure applications. Butt weld flanges are easily identified by their long tapered neck.

These super duplex steel UNS S32760 flanges are technologically advanced using premium materials under the guidance of skilled experts. They have outstanding features such as resistance to plastic deformation, wear resistance, chipping resistance, and good machinability.

The 21% chromium content is the key to extreme corrosion resistance and strength of the SA 182 f51 flanges. HT PIPE is a leading supplier and manufacturer of the flanges in various scales, shapes and types.

A182 F53 material displays excellent corrosion resistance.

ASTM A182 UNS S32750 Flanges is the most common super duplex grade that has an enhanced pitting and crevice corrosion resistance compared with the ordinary austenitic or duplex types.

Both ASME B16.5 and ASME B16.47 have endorsed pipe flanges made from a series of duplex stainless steel grades.

Super Duplex 2507, UNS S32750, is a duplex stainless steel especially suitable for environments such as warm chlorinated seawater and acidic chlorinated media. It has similar properties to Duplex 2205 but is more corrosion resistant and performs well in moderately corrosive environments.

Duplex 2205 flanges combine the qualities of stress corrosion cracking resistance and high strength derived from being a ferritic alloy along with its austenitic fabrication capabilities.

Duplex steel flanges are designed to improve resistance to pitting corrosion, high strength, stress corrosion, crevice corrosion and cracking. Duplex steel sliding flanges resist sulfide stress corrosion and chloride environments. Duplex steel flat flanges are an important part of the duplex steel flange family.

The material has high strength and corrosion resistance. The A182 F53 material is used to make flanges ranging from 1/2 inches to 48 inches under different standards such as ANSI, ASME, DIN and other international standards.

Duplex steel flange also offers Good weldability and workability, High energy absorption and Low thermal expansion.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Corrosion Duplex 2205 flanges provide the industry with an improved stainless steel corrosion solution with good sulfide corrosion resistance and better resistance to chloride pitting and crevice corrosion than 317L.

Duplex stainless steel S31803/S32205/2205 flanges are supplied with good sulfide stress corrosion resistance, high strength and excellent impact toughness. These dual phase steel S31803 slip flanges are chemically balanced to produce a microstructure of approximately 50/50 ferrite to austenite ratio.

Materials according to ASTM A182 need to meet the required chemical composition. For example, dual phase steel 2205 butt weld flanges must contain elements such as carbon, silicon, nickel, chromium, molybdenum, manganese, phosphorus, columbium and titanium. The material used to produce this Alloy 2205 flange must meet the mechanical performance requirements of the grade specification ordered.

S32205 is a dual-phase steel with nearly equal proportions of austenite and ferrite in its chemical composition. This combination makes the alloy stronger than standard austenitic steels. The Duplex Steel S31803 Ring Fitting Flange is a low carbon version and is immune to sensitization.

This is designed to be connected to the piping system by butt welding. It is relatively expensive due to its long neck, but is preferred for high stress applications. The neck or hub transfers stress to the bottom of the hub to the wall thickness at the butt weld, providing significant reinforcement for the flange. Flange holes match pipe holes to reduce turbulence and erosion.

Duplex 2205 Flat Face Flange Manufacturers recommend this stainless steel grade for industrial applications such as chemical processing, transportation and storage – pressure vessels, tanks, pipes and heat exchangers, sewage scrubbing systems, cargo holds of ships and trucks, petroleum and natural gas exploration and processing equipment – pipelines, pipes and heat exchangers.

The combination of chromium, molybdenum and nitrogen gives 2205 good resistance to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications.