duplex butt welding pipe fitting asme b16.9 forged lap joint stub end

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

The A182 Gr. F51 / S31803 material is a typical duplex stainless steel, which contains approximately 50% ferrite and 50% austenite.

ASTM A182 UNS S32750 Flanges is the most common super duplex grade that has an enhanced pitting and crevice corrosion resistance compared with the ordinary austenitic or duplex types.

In addition to this standard duplex grade, there are super duplex and lean duplex grades. Flanges made of duplex steel fall under ASTM A182 F51 UNS S31803 and others. ASTM A182 specification covers components for pressure vessel grade applications. These duplex flanges can be used in high pressure and high temperature services such as boilers, condensers, heat exchangers, power plants, and petroleum industry applications.

Compared to other steels, our duplex stainless steel flanges contain more chromium and therefore have good corrosion resistance. Duplex steel slip types on flanges contain about 10% chromium. Duplex Steel Blind Flanges (BLRF) are thermally stable and have moderate strength even at high temperatures.

In addition, 2205 stainless steel flanges exhibit good fatigue strength and excellent resistance to chloride-related stress corrosion cracking. Additional properties of Duplex 2205 flanges include excellent resistance to crevice corrosion, pitting corrosion, erosion corrosion and general corrosion even in harsh environments.

Due to the material composition, the strength and the corrosion resistance, these flanges are used in a variety of applications.

Duplex steel flanges are often used for heavy duty welded components. We produce these flanges using high quality raw materials. Our customers trust us in the quality of our products as we continuously strive to improve our technology and provide impeccable products and services.

A182 F51 Duplex stainless steel composed of 21% chromium, 2.5% molybdenum and 4.5% nickel-nitrogen alloy. It has high strength, good impact toughness and good overall and local stress corrosion resistance.

S31803 has been supplemented by S32205 (F60) which dual conforms to S31803 but has a higher minimum N, MO, NI and Cr which guarantees a better corrosion resistance.

Super Duplex 2507, UNS S32750, is a duplex stainless steel especially suitable for environments such as warm chlorinated seawater and acidic chlorinated media. It has similar properties to Duplex 2205 but is more corrosion resistant and performs well in moderately corrosive environments.

ASTM A182 Duplex S31803 Slip Flange for high pressure vessels and high pressure applications. The operating temperature range is up to 150 degrees Celsius in chloride-rich environments. This material grade is available with welded flanges, bolted flanges and threaded flanges.

Chromium is a ferrite former, which means it promotes the BCC structure of iron. It also increases oxidation resistance at high temperatures. Higher chromium also promotes the formation of intermetallic phases, which are detrimental to duplex stainless steels and should be addressed.

The different face types have their own advantages in piping applications.

The pressure capacities of the flanges can also be expressed in pressure numbers. The astm a182 f53 uns s32750 flange types come in pressure numbers ranging from PN6 through PN64.

They have a design that allows for the pipes to pass through the flange and locate the correct point for connection. The ASTM A182 grade F53 WNRF Flange has a welded neck raised face.

To be able to form a piping system, pumps, pipes, valves and various other equipment are connected together by so-called flanges. These flanges are almost always threaded or welded. Flanges are great because they can be easily inspected, cleaned, or any desired modification.

This is designed to be connected to the piping system by butt welding. It is relatively expensive due to its long neck, but is preferred for high stress applications. The neck or hub transfers stress to the bottom of the hub to the wall thickness at the butt weld, providing significant reinforcement for the flange. Flange holes match pipe holes to reduce turbulence and erosion.

The ASTM A182 UNS S32750 Slip On Flanges are good to use with seamless pipes.

The chemical composition of Duplex F51 flanges contains carbon, chromium, manganese, molybdenum, nitrogen, nickel and phosphorus. Flanges are used in pressure systems and valve fittings.

The raised face allows for the flange to have more bolt holes and connection surface while the welded neck grips the pipe in place. The applications are oil and gas, petroleum, petrochemical and other industrial applications.

This provides the flanges with high corrosion resistance and higher mechanical properties. Please contact us for your orders of F53 flanges.

Duplex steel Werkstoff No 1.4462 threaded flanges also cannot be used below -50¡ãC as it will cause a ductile to brittle transition. Duplex UNS S32205 Orifice Flange has a tensile strength of 1,16,000 psi 800 MPa. Whereas the duplex SAF 2205 socket weld flange has a yield strength of 80,000 psi 550 MPa. The 2205 Duplex Butt Weld Flange is a low carbon version that is not affected by sensitization and avoids carbide precipitation in welding applications.

Astm A182 F51 flange is made up of carbon, chromium, manganese, silicon, phosphorus, sulfur, nickel, nitrogen, molybdenum and iron.

These flanges can be hardened by heat treatment. The application industries of duplex steel flanges are; they are used in offshore oil drilling companies, aircraft exhaust manifolds, petrochemicals, power generation, gas processing, pharmaceuticals, specialty chemicals, burner pipes and spiral welded pipes for fuels, pharmaceutical equipment, Heat exchangers, and seawater equipment. Duplex steel flanges are available in a variety of designs such as sleeve, butt weld, blind, threaded, lap joint and socket weld.

Duplex 2205 flanges have a ductile to brittle transition at -50¡ãC and also become brittle at 300-1000¡ãC, so the recommended service temperature is -50¡ãC to 300¡ãC. Exposure to above 300¡ãC will not only cause embrittlement of the 2205 flange, but will also reduce corrosion resistance.

The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.

Super Duplex Flanges are highly weldable. This alloy can be easily welded by various welding operations. These super duplex flanges are known for their high fatigue strength and provide high strength at moderate temperatures in the lower temperature range.

Duplex 2205 Butt Weld Flanges (WN Flanges) are easily identifiable at the long tapered hub, gradually extending from the pipe or fitting to the wall thickness. Long tapered hubs provide significant reinforcement for use in a variety of applications involving high pressure, sub-zero and/or high temperature. A smooth transition from flange thickness to pipe or fitting wall thickness is very beneficial in the case of repeated bending caused by linear expansion or other variable forces.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The granular structure of duplex is a ferrite-austenite hybrid with a superior strength to weight ratio in comparison to 304 or 316. It balances the weldability of an austenitic with a pure ferritic and retains decent mechanical toughness in applications with exposure to colder ambient temperatures.