duplex flange low price 2205 pipe flange

Duplex steel flanges are widely used in the used engineering, machinery and automotive industries. Duplex Steel S31803 Lap Flanges are ideal for applications requiring better corrosion resistance than Type 316 and good high temperature strength. We have Duplex Steel S31803 / S32205 Flanges in stock. Duplex steel flanges are commonly used in chemical, petrochemical, and power industries.

UNS S32205 Duplex Steel ASME SA182 Butt Weld Flanges are suitable for seawater and power generation equipment because their smooth surfaces can withstand temperatures up to 600¡ãF, while also having excellent flow characteristics.

Duplex flanges consist of a material type called duplex. The material has both ferritic and austenitic microstructures in metallurgy. There are different grades of duplex depending on the material composition. Duplex stainless steel flanges have the best ferritic and austenitic properties. They are used as replacements for expensive high alloys in many industrial applications.

Butt weld flanges are flanges designed to be connected to piping systems by butt welding. There are many specifications of this flange. Butt weld flanges are expensive because of their longer necks and high personnel costs for WN flanges in contact with pipes or fittings, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.

Butt welding flanges are drilled (machined), and the wall thickness of the flange is the same size as the matching pipe. The lighter the tube, the larger the diameter, and conversely, the heavier the tube, the smaller the diameter. Our range of butt weld flanges, butt weld flanges are typically used for high pressure, low temperature or high temperature.

Duplex 2205 is characterized by high resistance to chloride stress corrosion cracking, chloride pitting and crevice corrosion resistance, good general corrosion resistance, good sulfide stress corrosion resistance, high strength and good weldability and workability.

This category of material includes grades 2205, F51, F53, and F60. Duplex stainless has increased in popularity over the years due to its excellent chemical and mechanical properties versus their basic stainless counterparts, given especially that the cost differences are minimal now as the availability has increased.

This exotic alloy is used in oil and gas exploration and is also used in the chemical processing industry. Most processing equipment uses Duplex 2205. Also used by industrial storage and transportation units. Pulp and paper digesters, liquid tanks and paper machines also use Duplex 2205. It is ideal for use in marine environments.

An austenitic-ferritic stainless variant with a higher stress corrosion cracking resistance in comparison to regular austenitic 304 and 316 stainless, but with a lower toughness and impact strength.

Super Duplex stainless for e.g. alloy UNS S32750, has a mixed microstructure of both austenite as well as ferrite in an equal or 50/50 ratio.

These super duplex steel UNS S32760 flanges are technologically advanced using premium materials under the guidance of skilled experts. They have outstanding features such as resistance to plastic deformation, wear resistance, chipping resistance, and good machinability.

Duplex steel Werkstoff No 1.4462 threaded flanges also cannot be used below -50¡ãC as it will cause a ductile to brittle transition. Duplex UNS S32205 Orifice Flange has a tensile strength of 1,16,000 psi 800 MPa. Whereas the duplex SAF 2205 socket weld flange has a yield strength of 80,000 psi 550 MPa. The 2205 Duplex Butt Weld Flange is a low carbon version that is not affected by sensitization and avoids carbide precipitation in welding applications.

The flanges shall not be used at temperatures over 600¡ãF [315¡ãC] since it may be subject to embrittlement after service at moderately elevated temperatures.

ANSI B16.5 Duplex Stainless Steel Plate Flanges are available in pressure ratings from 150 to 2500, and the standard covers pipe nominal sizes from NPS ? to NPS 24. The duplex stainless steel flange material we manufacture meets international standards. We produce different grades of duplex steels that require different qualities to be used in different applications.

S31803 has been supplemented by S32205 which has a higher minimum N, CR and Mo.

Duplex steel flanges are often used for heavy duty welded components. We produce these flanges using high quality raw materials. Our customers trust us in the quality of our products as we continuously strive to improve our technology and provide impeccable products and services.

This alloy resists chloride environments and sulfide stress corrosion. It is also roughly double the strength of standard austentic stainless steels.

For many applications where 300 series stainless steel is susceptible to chloride stress corrosion cracking, 2205 duplex stainless steel is a cost-effective solution. Stress corrosion cracking occurs when stainless steel is subjected to tensile stress while in contact with solutions containing chlorides. Elevated temperatures also increase the susceptibility of stainless steel to stress corrosion cracking.

Butt weld flanges are flanges designed to be connected to piping systems by butt welding. This type of flange comes in a wide range of sizes, butt weld flanges are expensive due to their long necks and the cost of personnel to contact the WN flange with the pipe or fitting, but are preferred for high stress applications. The neck or hub transfers the stress to the pipe.

All 2205 alloys are metallographically inspected to ensure that products shipped are free of harmful phases such as sigma. It is usually used in the form of welded pipes or tubular parts. The alloy is also used as formed and welded sheet products in environments that are resistant to general corrosion and chloride stress corrosion cracking.

This means that it derives its superior ductility and corrosion resistance from the austenite in the alloy, and the Werkstoff No 1.4462 BLRF flange has higher strength and hardness, both of which are ferritic part.

Duplex 2205 was tested under reverse bending stress at room temperature compared to SS316. The results show that Duplex 2205 has approximately twice the fatigue limit/yield strength.

The formation of intermetallic phases such as sigma phase in duplex steel flange flanges occurs in the temperature range of 600¡ãC – 1000¡ãC, and the decomposition of ferrite occurs in the temperature range of 350¡ãC – 500¡ãC ( 475¡ãC embrittlement).

They help modify and even clean these process systems. The corrosion resistance and tensile properties of duplex steel sliding flanges are amplified compared to most stainless steel flanges.

Materials according to ASTM A182 need to meet the required chemical composition. For example, dual phase steel 2205 butt weld flanges must contain elements such as carbon, silicon, nickel, chromium, molybdenum, manganese, phosphorus, columbium and titanium. The material used to produce this Alloy 2205 flange must meet the mechanical performance requirements of the grade specification ordered.

This is designed to be connected to the piping system by butt welding. It is relatively expensive due to its long neck, but is preferred for high stress applications. The neck or hub transfers stress to the bottom of the hub to the wall thickness at the butt weld, providing significant reinforcement for the flange. Flange holes match pipe holes to reduce turbulence and erosion.

The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.

Duplex stainless steel is designed to combine improved resistance to stress corrosion cracking (including sulfide stress corrosion cracking), pitting, crevice corrosion and high strength when compared with other stainless alloys.

Super Duplex Flanges are highly weldable. This alloy can be easily welded by various welding operations. These super duplex flanges are known for their high fatigue strength and provide high strength at moderate temperatures in the lower temperature range.

The oxidation resistance of these dual phase steel S31803 butt weld flanges is good at high temperatures, but tends to become brittle at temperatures above 300 degrees Celsius, brittle after only 2 hours of exposure at 475 degrees Celsius. These dual phase steel S32205 ring joint flanges also feature high corrosion and erosion fatigue performance as well as lower thermal expansion and higher thermal conductivity than certified.

Though it is important to keep in mind that pitting corrosion can be a concern in chloride solutions when oxidizing media is present. In these conditions, the passive (protective) layer of the Duplex 2205 material may be compromised in localized pitting may occur.

The combination of chromium, molybdenum and nitrogen gives 2205 good resistance to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications.