Duplex Stainless Steel S31083 S32205 Flanges with a similar strength to a slip on flange

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

El uso de tuberias sin costura ASTM A790 UNS S32205 (sin costura y soldadas) es adecuado para aplicaciones generales, pero la solucion principal que brindan es el agrietamiento por corrosion relacionado con la tension.

Duplex 2507 (UNS S32750) is a super duplex stainless steel with 25% chromium, 4% molybdenum, and 7% nickel designed for demanding applications which require exceptional strength and corrosion resistance, such as chemical process, petrochemical, and seawater equipment.

S32760 also has high strength and extended service life. It is 10% lighter than grade 316 steel, ideal for sub-zero use, and more cost-effective than nickel alloys. Stainless steel grade F55 can be easily machined and welded.

Super Duplex 2507 cannot be strengthened by heat treating. Annealing is performed at 1920¡ãF – 2060¡ãF (1049¡ãC – 1127¡ãC), followed by rapid cooling.

UNS S32750 Flanges are used in seawater piping, desalination plants, mechanical components, high-pressure RO plants, etc. SD pipe flanges are used in heat exchangers, service and process water systems, offshore platform, oil & gas industry, etc. These flanges are also found in line pipes, power industry FGD system, industrial & utility scrubber, absorber tower, pressure vessel, etc.

The material of the super duplex S32750 sheet has increased tensile strength and yield strength. Super Duplex Steel UNS S32750 plate has good ductility and toughness. AISI S32750 plate has good corrosion resistance compared to Duplex. The material of the super duplex steel S32750 plate has higher corrosion resistance.

S32750 is used for marine applications, flue gas scrubbing equipment, and pulp & paper mill equipment.

2507 is used for Chemical process industries, heat exchangers, vessels, and piping, desalination plants, high pressure RO-plant and seawater piping, mechanical and structural components, high strength, corrosion-resistant parts.

Inhibiting deformation and cracking at high temperatures, the dual phase steel S31803 / S32205 reducer is superior to common steel parts in the chemical industry that are susceptible to chloride stress corrosion cracking. With flue gas desulfurization machinery. Tees such as ASME A182 Duplex Steel S31803/S32205 are known to have good resistance to high toxicity and elasticity.

2205 has good solderability. The motivation for welding dual-phase steels is to maintain the corrosion resistance, toughness and strength of the base metal in the weld metal and heat affected zone.

The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.

Duplex alloys prove themselves useful in applications where ordinary steel grades are susceptible to failure. The microstructure of the Duplex Pipe Material partially consists of both austenite and ferrite regions.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

They also have excellent resistance to corrosion cracking and localized corrosion such as pitting, intergranular and crevice. Unlike other standard austenitic steels, UNS S31803 steel has excellent magnetic properties.

Super Duplex SAF 2507 is a really strong material with great corrosion resistance.

Duplex 2205 flanges combine the qualities of stress corrosion cracking resistance and high strength derived from being a ferritic alloy along with its austenitic fabrication capabilities.

If the 22cr Duplex Pipe is to be welded, no filler metal is required to be added to the alloy during its welding process.

Some steels also contain Mo, Cu, Nb, Ti, N and other alloy elements. Compared with ferrite, it has higher plasticity and toughness, no room temperature brittleness, significantly improved intergranular corrosion resistance and welding performance, and maintained 475 ¡æ brittleness, high thermal conductivity and Superplasticity of ferritic stainless steel. Compared with austenitic stainless steel, its yield strength is significantly improved, and its resistance to intergranular corrosion, stress corrosion, corrosion fatigue and abrasion is significantly improved.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

S31803 has been supplemented by S32205 which has a higher minimum N, CR and Mo.

ASTM A182 F53 Flange is a high strength flange that has 550MPa minimum yield strength and 800MPa minimum tensile strength.

Flat and lock washers can be cut or stamped from sheet to customer specifications. Since 2205 combines high strength, excellent corrosion and stress corrosion cracking resistance with very good pitting corrosion resistance and low thermal expansion, this may be the right alloy for your project nuts, bolts, spacers and studs.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

2205 duplex stainless steel is more than double that of ordinary austenitic stainless steel. This characteristic allows designers to reduce weight when designing products, giving this alloy a price advantage over 316,317L.

The advantage of the dual-phase structure is that it combines the advantages of ferritic alloys (resistance to stress corrosion cracking and high strength) with the advantages of austenitic alloys (ease of manufacture and corrosion resistance). The service temperature of 2205 duplex stainless steel should be limited to below 600¡ãF. Prolonged exposure to high temperatures can make 2205 stainless steel brittle.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.67

The chemistry of this steel ensures better performance with higher mechanical properties in comparison to austenitic stainless steel pipes.

2507 Duplex is highly resistant to uniform corrosion by organic acids such as formic and acetic acid.

Duplex 2205 stainless steel (ferritic and austenitic) is widely used in applications requiring good corrosion resistance and strength. UNS S31803 grade stainless steel was modified several times to form UNS S32205, which was approved in 1996. This grade offers higher corrosion resistance.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.60

Due to the alloy’s very high mechanical strength, dual-phase fastener manufacturers can reduce the weight of their designs by thinning the cross-section of the final product, proving a cost-saving alternative to other grades of stainless steel.

Grade 2205 is the most widely used duplex stainless steel grade. Fittings of this grade finds applications due to both their excellent corrosion resistance as well as their high strength.

ASTM A479 UNS S32750 / A182 F53 Stud Bolts, which is a threaded rod with two heavy hexagon nuts. In the petroleum and chemical industry, these Super Duplex ASTM A479 UNS S32750 Stud Bolts is the most common bolt used for flanged connections.

Duplex describes a family of stainless steels that are neither fully austenitic, like 304 stainless, nor purely ferritic, like 430 stainless. The structure of 2205 duplex stainless steel consists of austenite pools surrounded by a continuous ferrite phase.