Duplex Stainless Steel S31083 S32205 Flanges with good pitting and crevice corrosion resistance

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

The applications of the flanges include petroleum, petrochemical, oil and gas and other high performing piping systems.

ASTM A479 UNS S31803 Duplex Steel Bolts are made of duplex stainless steel. Due to the high mechanical properties, cost effectiveness and corrosion resistance of ASME SA 479 UNS S32205 Duplex 2205 Bolts and other products in this grade, Duplex Steel is used as a replacement for most other steel types.

The standard austenitic steels like 304 (1.4301) and ferritic steels like 430 are relatively easy to make and to fabricate. As their names imply, they consist mainly of one phase, austenite or ferrite. Although these types are fine for a wide range of applications, there are some important technical weaknesses in both types.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex 2205 bolts have a ductile to brittle transition at -50¡ãC and also become brittle at 300-1000¡ãC, so a temperature of -50¡ãC to 300¡ãC is recommended. Exposure to above 300¡ãC will not only cause embrittlement of 2205 bolts, but will also reduce corrosion resistance.

ASTM A479 Super Duplex 2507 Hex Bolts combines high strength and good ductility with outstanding corrosion resistance qualities. The higher chromium, molybdenum and nitrogen contents in these ASME SA 479 Alloy 2507 Hex Bolts result in a Pitting Resistance Equivalent number (PREN) of >40.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

At temperatures above 300¡ãC, the brittle trace components of 2205 precipitate, and at temperatures below -50¡ãC, the trace components undergo a ductile-brittle transition; therefore, this grade of stainless steel is not suitable for use at these temperatures.

ASTM A815 GR S32750 tee is used to merge or split fluid streams.

As a global leader in the supply and distribution of duplex 2205 round steel, our steel is used in oil and gas, hydropower, pressure vessels, pulp and paper, structural components, chemical tankers and many other industrial applications.

Super Duplex Steel UNS S32760 are dual phase austenitic-ferritic duplex fasteners manufactured from alloy containing chromium, nickel and molybdenum with restricted carbon content and minimum PREN42. Zeron washers have high strength, resistance to pitting, stress corrosion cracking, erosion and corrosion fatigue, crevice corrosion resistance.

The high chromium, molybdenum and nitrogen content of 2205 provides better corrosion resistance than common stainless steels such as 316L and 317L in most environments.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.54

This alloy resists chloride environments and sulfide stress corrosion. It is also roughly double the strength of standard austentic stainless steels.

ASTM A182 F53 Super Duplex Flanges available with rating class of 150#, 300#, 400#, 600#, 900# and 1500# in sizes NPS 1/2 to 24.

There are components of duplex 2205 fasteners available such as studs, set screws, bolts, washers and nuts. Whenever you specifically consider duplex stainless steel 2205 gaskets, it can be of great benefit for different types of critical industrial applications often found in harsh environments. Almost all types of 2205 stainless steel gaskets will provide a never-ending supply and excellent range of service for different applications such as valves or nuclear, seawater, offshore buoyancy and petrochemical, pumps, etc.

The Duplex Pipes are used in high temperature applications along with the Duplex stainless steel tube as well. There are different shapes and sizes of these pipes.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex pipes are stainless pipes containing the high amount of chromium and minimum amount of nickel. Duplex pipes provide great strength and resistance to corrosive environments. Duplex pipes are used in desalination plants, heat exchangers, and marine processes.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

They also have excellent resistance to corrosion cracking and localized corrosion such as pitting, intergranular and crevice. Unlike other standard austenitic steels, UNS S31803 steel has excellent magnetic properties.

The notch ductility of SA 240 S32760 Sheet performs well at sub-zero temperatures, down to the -50¡ãC range, while performing well at ambient temperature.

Super Duplex UNS S32750 is the most common Super Duplex grade on the market. UNS S32750 is a duplex stainless steel designed for use in corrosive chlorine-containing environments. It has very good localized corrosion and stress corrosion cracking resistance and high mechanical strength. Widely used in oil and gas, hydropower, pressure vessels, pulp and paper, structural parts and chemical tankers.

Due to the alloy’s very high mechanical strength, dual-phase fastener manufacturers can reduce the weight of their designs by thinning the cross-section of the final product, proving a cost-saving alternative to other grades of stainless steel.

The combination of chromium, molybdenum and nitrogen gives 2205 good resistance to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.53

2507 is a super-duplex (austenitic-ferritic) stainless steel for service in highly corrosive conditions.

Compared with austenitic stainless steel, F51 duplex stainless steel has twice the compressive strength, and compared with 316L and 317L, the designer can reduce its weight.

The strength, factorially speaking of an ASTM A790 UNS S31803 Seamless Pipe, is two times higher than that of either of the two stainless steel classes. And the toughness and ductility of the Sa 790 UNS S32205 Welded Pipe are better in comparison to ferritic steels.

Duplex 2205 Tube may at times exhibit magnetic behavior because the microstructure of its alloy contains about 50% ferrite.

Alloy 2205 gets the name Duplex because it is composed of two different types of grains. 40-50% of its grain structure is austenite and 50-60% of it is ferrite. It is closely related to, but much more popular than Alloy 255. In most environments, it surpasses 317L in crevice corrosion resistance. 2205 Duplex excels in chloride environments and resists hydrogen sulfide. 2205 Duplex has almost twice the strength of 316L. Due to the lower nickel and molybdenum content, it is less costly than Alloy C276. Among the places where 2205 Duplex is used include pressure vessels, heat exchangers and scrubbing systems.

Super Duplex Alloy UNS S32750 (F53 / 1.4410 / Alloy 32750 / Alloy 2507) combines the most desirable characteristics of both ferritic and austenitic steels.

This category of material includes grades 2205, F51, F53, and F60. Duplex stainless has increased in popularity over the years due to its excellent chemical and mechanical properties versus their basic stainless counterparts, given especially that the cost differences are minimal now as the availability has increased.

Duplex nuts S31803 also have good fatigue and corrosion resistance in most environmenutal conditions.

The Duplex Steel Pipe gets its name from the dual nature present in the microstructure of the alloy. Duplex Stainless Steel Seamless Pipe have good mechanical characteristics and can be used in an as welded condition. Considered to be superior in comparison to austenitic alloys ASTM A312 TP304 or ASTM A312 TP316, the Seamless Duplex Pipe offers much better resistance to corrosion.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”