duplex steel end caps cap WPS32760 ASTM ASME SA 815 fittings

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

The ASTM A790 Duplex 2205 Pipe produced under this specification are intended to be used for those applications where corrosion resistance is a primary concern.

2205 helps users to avoid stress corrosion cracking that is typically seen with 316 and 317.

2205 dual-phase steel fasteners have some excellenut mechanical properties, which may be due to the balanced austenitic and ferritic microstructures in the alloy.

Since the material is also resistant to acids and chlorine compounds, it could see its application in marine environments, especially in saltwater containing chlorine compounds. The ferritic portion of the duplex structure of Super Duplex 2507 round bar alloy makes it resistant to stress corrosion cracking in warm chloride-containing environments.

Duplex steels have high resistance to various types of corrosion. Duplex Steel S31803 is an extremely corrosion-resistant, work-hardenable alloy. Duplex steel S31803 butt weld flanges have good high temperature properties.

Alloy 2205 Pipe has a melting point of 1350 degrees C. These pipes have a wall thickness between 0.3mm to 50mm.

There are different pressure ratings for the flanges based on the system of measurement. Under the ANSI standard, the pressure classes range from class 150 through class 2500.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

UNS S2750 Super Duplex Fasteners have good weldability and can be joined to itself or other materials by shielded metal arc welding, gas tungsten arc welding, plasma arc welding, flux cored wire or submerged arc welding.

The granular structure of duplex is a ferrite-austenite hybrid with a superior strength to weight ratio in comparison to 304 or 316. It balances the weldability of an austenitic with a pure ferritic and retains decent mechanical toughness in applications with exposure to colder ambient temperatures.

Duplex stainless steel has an array of various benefits such as:
Strength:Duplex stainless steels have approximately double the strength of regular austenitic or ferritic stainless steels.
Toughness and ductility:Duplex stainless steels exceed the toughness and ductility of ferritic grades although they are not as touch as austenitic grades.
Corrosion resistance:As with all stainless steels, corrosion resistance depends mostly on the composition of the stainless steel, with chromium, molybdenum and nitrogen content being the most important. Duplex stainless steels are extremely corrosion resistant and even in chloride and sulphide environments, duplex stainless steels exhibit very high resistance to stress corrosion cracking (SCC). SCC is a type of corrosion that takes place when a particular set of factors are present: Tensile stress, corrosive environment and a sufficiently high temperature.
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Super Duplex has all the benefits of other duplex steels, specifically the strength benefits of their biphasic structural composition of equal parts austenitic and ferritic stainless steel. This microstructure makes all duplex steels around twice as strong as regular single structure ferritic or austenitic steels, but Super Duplex has a higher chromium and molybdenum content, giving it considerably increased resistance to corrosion than its counterparts.

2205 is the standard duplex grade and is more economical than most other duplex grades.

The presence of ferrite in the duplex 2205 welded pipe is what provides for an enhanced performance of this stainless steel grade in caustic media containing environments.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The machinability of 2205 steel pipe is low due to its high strength. The cutting speeds are almost 20% lower than that of grade 304.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

This grade, with a tighter specification, is captioned as F60, equating to UNS S32205. Consequently, S32205 can be dual-certified as S31803 but not vice-versa.

Duplex stainless steel offers excellent resistance to corrosion and very high mechanical strength. The high corrosion resistance of duplex stainless steel ensures significantly more uptime than carbon steels and conventional stainless steels, while the mechanical strength allows for lighter constructions, a more compact system design and less welding.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

UNS S31803 Bolt is a threaded fastener with external threads. Generally, like screws, alloy S31803 bolts tend to use a variety of head designs.

This alloy is especially useful in the -50¡ãF/+600¡ãF temperature range. For applications outside this temperature range, this alloy can also be considered, but there are some restrictions, especially when used in welded structures.

Phase stainless steel UNS S31803 fasteners exhibit the properties of austenitic and ferritic stainless steels. UNS S31803 dual phase steel fasteners have high strength, good resistance to sulfide stress corrosion and excellent impact toughness.

2507 has a higher chromium and molybdenum content which gives the super duplex greater corrosion resistance than other standard duplex grades.

ASTM A789 A789M Covers Grades of nominal wall thickness, stainless steel tubing for services requiring general corrosion resistance, with particular emphasis on resistance to stress corrosion cracking. These steels are susceptible to embrittlement if used for prolonged periods at elevated temperatures.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The combination of chromium, molybdenum and nitrogen give Duplex 2205 flanges good protection from chloride pitting and crevice corrosion, which makes them useful for marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications.

ASTM A182 F53 Super Duplex Flanges available with rating class of 150#, 300#, 400#, 600#, 900# and 1500# in sizes NPS 1/2 to 24.

ASTM A240 UNS S32760 Plate is a super duplex stainless steel alloy for specific applications.

The duplex structure provides 2507 with exceptional resistance to pitting and chloride stress corrosion cracking.

S31803 stainless steel is a nitrogen alloy duplex stainless steel containing 22% chromium, 3% molybdenum, and 5-6% nickel. In addition to high strength and excellent impact toughness, it also has high resistance to general corrosion, localized corrosion and stress. Corrosive properties.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.61

The chemical composition of 2205 Duplex Stainless Pipe consists of the elements being used in the following content i.e. – 22% chromium, 3% molybdenum and about 5 to 6% nickel. Because of the content, in terms of quantity of chromium present in the alloy of this grade, this stainless steel is also referred to as 22cr Duplex 2205 Pipe.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

2507 has good weldability and workability, and it’s widely used in desalination equipment, chemical process pressure vessels, piping and heat exchangers.

The high chromium, molybdenum, and nitrogen levels provide excellent resistance to pitting, crevice, and general corrosion.