Hastelloy B3 prefabrication pipes with flanges designed to achieve a level of thermal stability

Hastelloy Alloys Directory
The Corrosion Resistant HASTELLOY alloys are widely used by the chemical processing industries. The need for reliable performance leads to their acceptance and growth in the areas of energy, health and environmental, oil and gas, pharmaceutical and flue gas desulfurization industries.

Hastelloy C2000 is available in a variety of sizes and thicknesses, this type of nickel-chromium-molybdenum alloy is renowned for its superior strength and corrosion resistance.

It demonstrates good resistance to neutral and reducing environments. This alloy creates a tenacious oxide, protective film that does not spall off, but it retains superior oxidation resistance at soaring temperatures.

Hastelloy C2000 Tubes are used in a broad range of industries including petrochemical processing, chemical processing equipment manufacturing, oil refineries and power plants.

This provides greatly enhanced resistance to sulfuric acid. It also has a high chromium content, to maximize its resistance to oxidizing chemicals and process streams contaminated with ferric ions and dissolved oxygen.

It is able to withstand a wide range of oxidizing and non-oxidizing chemicals, and exhibits outstanding resistance to pitting and crevice attack in the presence of chlorides and other halides.

C22 has excellent resistance to chloride-induced localized corrosion, including pitting, crevice corrosion, and stress corrosion cracking.

The applications range from chemical, petrochemical, power generation and OEM manufacturing industry as well other applications where vibration, high pressure or extremely corrosive conditions exist.

Hastelloy Nickel Alloy B2 is a very chemically resistant alloy with high resistance to pitting and stress corrosion cracking in the heat affected zone. In particular, this alloy performs well in harsh environments such as sulfuric acid, hydrogen chloride and phosphoric acid. This nickel-molybdenum alloy is typically used under extreme reducing conditions and has a much lower composition of carbon, silicon and iron than Hastelloy B (Alloy B). Screws made from this alloy are also known as UNS N10665 fasteners.

Hastelloy X is a nickel-chromium-iron-molybdenum alloy. It has excellent oxidation resistance, workability and high temperature strength. It also exhibits good resistance to stress corrosion cracking in petrochemical applications. It shows very good ductility after prolonged exposure at 1200 to 1600 degrees Fahrenheit. It has excellent forming and welding properties, and is widely used in furnaces for aircraft and gas turbines.

Each of them have structural differences. These flanges are made up of a nickel, chromium, molybdenum alloy that has 50% nickel 14% chromium, 15% molybdenum and carbon, manganese, silicon, sulfur, cobalt, iron and phosphorus in the composition.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Hastelloy C-4 is a nickel-chromium-molybdenum alloy with outstanding high temperature stability. It has high ductility and corrosion resistance. It’s high temperature resistance up to 1900 ¡ãF (1038 ¡ãC) makes it suitable for most chemical process application in the “as” welded condition.
Like other nickel alloys, it is ductile, easy to form and weld, and possesses exceptional resistance to stress corrosion cracking in chloride-bearing solutions (a form of degradation to
which the austenitic stainless steels are prone). With its high chromium and molybdenum
contents, it is able to withstand both oxidizing and non-oxidizing acids, and is resistant to
pitting and crevice attack in the presence of chlorides and other halides.

Two criteria for evaluating oxidation resistance are weight change and depth of corrosion penetration. HASTELLOY X pipe bend excels in both respects due to the formation of a protective, tenacious oxide film.

Hastelloy C22, also known as Alloy C22, is a general-purpose austenitic grade alloy. The primary alloy materials used in Hastelloy C22 fasteners include metals such as nickel, chromium, molybdenum and tungsten. The main characteristic or characteristic of Hastelloy WERKSTOFF NR. 2.4602 Bolts are their enhanced resistance to pitting, crevice corrosion, and stress-related corrosion cracking.

Nickel alloys are some of the most useful materials for manufacturing technically superior pipes and tubes for industrial applications. Their inherent properties make them viable for a wide range of uses. Nickel alloys are exceptionally corrosion resistant and can be used in high-temperature environments.

Hastelloy C-276 resists the formation of grain boundary deposits in the weld heat affected zone, making it a candidate material for most chemical and petrochemical processing applications in the as-welded state. The alloy resists general and localized corrosion, including pitting, crevice corrosion and stress corrosion cracking.

This alloy of flanges ensures excellent formability and weldability. Therefore these are cold and hot worked.

La aleacion tambien es resistente a soluciones y compuestos de cloruro, muchos de los cuales son altamente corrosivos. Por ejemplo, los reductores de aleacion de niquel C276 son resistentes no solo a los medios organicos e inorganicos termicamente contaminados, sino tambien a los cloruros ferricos y c¨²pricos, asi como al cloro, el agua de mar y la salmuera.

Forged Pipe Fittings(Socket Weld and Threaded) are made in accordance to ASME B 16.11, MSS-SP-79/83/95/97 and BS3799 Standards, and are used to connect nominal bore schedule pipes and pielines.

The high nickel and molybdenum contents make the nickel steel alloy especially resistant to pitting and crevice corrosion in reducing environments while chromium conveys resistance to oxidizing media.

The high content of chromium offers good resistance to oxidizing media while the molybdenum and tungsten content in the Hastelloy B3 Pipe Flanges provides the alloy with good resistance to corrosion in reducing media.

Hastelloy Cold Drawn Tubes and Tubes – Offers good machinability, higher strength and constant degrees of freedom compared to hot rolled and cold drawn tubes. These pipes work more efficiently because their microstructure is very constant and also have increased physical properties.

C22 has excellent resistance to oxidation, carburization, and sulfidation at elevated temperatures. However, C22 should not be used at temperatures above 1250¡ãF due to the possible formation of embrittling phases.

The flanges are furnished in solution heat treated circumstances, thus these are heat treated at 2150 degree F and get cooled rapidly.

Hastelloy C22 machined gaskets also have the best resistance to environments that encounter reducing and oxidizing conditions in the process stream. Hastelloy C22 round washers can be welded, forged, hot upset and impact extruded. Typical chemical process industry (CPI) applications for Hastelloy C22 punch gaskets include reactors, heat exchangers and columns. Hastelloy C22 flat washers have excellent resistance to pitting corrosion, stress corrosion cracking, tool marks and weld heat affected zone erosion.

Nickel alloys are some of the most useful materials for manufacturing technically superior pipes and tubes for industrial applications. Their inherent properties make them viable for a wide range of uses. Nickel alloys are exceptionally corrosion resistant and can be used in high-temperature environments.

Hastelloy B2 pipe bend is a solid solution strengthened, nickel-molybdenum alloy, with significant resistance to reducing environments like hydrogen chloride gas, and sulfuric, acetic and phosphoric acids.

Industry users like the resistance to a wide range of organic acids and the resistance to chloride-induced stress-corrosion cracking.

It has great resistance to stress-corrosion cracking and pitting. Hastelloy B-2? also features hydrochloric acid resistance at all concentrations and temperatures.

Hastelloy X alloy fasteners are precisely engineered by our experts to ensure the finest steel is used in industrial processes. Because of its unfamiliar resistance to reducing, neutral and oxidizing environments. Hastelloy X alloy fasteners have also been found to have significant SCC resistance in petrochemical functions. Hastelloy X alloy is a chromium-iron-nickel-molybdenum superalloy with excellent high temperature efficacy, machinability and oxidation resistance.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

These also enhances good resistance to pitting and crevice corrosion in tough climatic circumstances. These alloys of flanges also possess superior thermal conductivity and electrical resistivity.

Incoloy alloy is applied as the prefix name to several highly corrosion resistant high temperature strength metal alloys produced by Special Metals Corporation. Nickel alloys are excellent for heat exchangers in the chemical processing and nuclear industries. They’re used in steam generator tubing in the nuclear power industry, in high-temperature aircraft systems, and in oil and gas extraction programs where corrosion-, pressure- and temperature-resistant tubing is required

Hastelloy B3 bolts are also known as alloy B-3 bolts and can be found under UNS N10675. This alloy is extremely resistant to pure hydrobromic, sulfuric and hydrochloric acids. Many industries, including the chemical industry, consider the alloy easy to machine, and its ductility allows machinists to easily form and even weld.