Monel K500 flanges with tee and elbow

304 Piping Spools are made of 304 Stainless Steel, a common and popular material in many industrial applications that require resistance to corrosion and oxidation. These S30400 Piping Spools are prefabricated using specialized machinery and processes, which ensure that they are highly accurate and reliable.

Hastelloy C-276 resists the formation of grain boundary deposits in the weld heat affected zone, making it a candidate material for most chemical and petrochemical processing applications in the as-welded state. The alloy resists general and localized corrosion, including pitting, crevice corrosion and stress corrosion cracking.

Prefabricated steel s take advantage of offsite prefabrication to improve the speed or erection and cost predictability of the solution.

Alloy 600 / Inconel 600 is a combination of nickel chromium and iron that provides the standard material for the chemical industry and the automotive engine, aero engine and airframe sectors. Controlled chemical composition is restricted for use in the nuclear industry to eliminate the risk of stress corrosion cracking in high-purity water containing chloride ions.

Incoloy 800/800H/800HT are solid solution nickel chromium iron alloys with small additions of aluminium and titanium to improve corrosion and oxidation resistance.

It has high resistance to oxidation at elevated temperatures up to 1050C.

Therefore, the fixation of the slip-on flanges is easier. However, the strength of the slip-on flanges is two-third of the weld necked flanges, under internal stresses due to flow. Another disadvantage of the slip-on flanges is that it¡¯s impossible to fix a flange to the elbow or fix a flange to the tee because the end surface of the slip-on fittings is not straight. The third flange group is the socket weld flanges. These flanges are utilized for small pipes that must yield high pressures. The strength of the socket weld flanges against internal stresses is equal to slip-on flanges.

The use of modular construction is directly influenced by the client¡¯s requirements for speed of construction, quality, added benefits of economy of scale, as well as single-point procurement.

Pipe spools are pre-fabricated to reduce field installation costs and provide higher quality in the products. They are generally flanged to obtain the connection to other spools. The spool fabrication is normally performed by special companies having the required infrastructure.

Hastelloy C-276 is the most common corrosion resistant material currently available, but it is not foolproof. Metals should not be exposed to high temperature, strong acid environment. Also, it is easier to work with cold working practices; hot working makes it easier to harden. If hot working, the temperature should be maintained between 1600¡ãF and 2250¡ãF.

Hastelloy B3 suppliers and Hastelloy B3 manufacturers can be reached out to all over the country.

The socket welded tees are manufactured due to the ASTM ASME B16.11 standards. These standards optimize and decide the proper pressure and temperature ratings, radiuses and required material for the production of the tees. Furthermore, the B16.11 standards are only allowable for carbon and alloy steels. The socket welded tees can be produced into three pressure categories which are; Class 3000, Class 6000 and Class 9000.

Roller hearths and radiant tubes, in carbon nitriding processes especially.

The combined parts are heat treated with the aim of reducing the induced inner stresses. The heat treatment procedure is performed according to ASME B31.3 standards. Thereafter, the pipe spools must be painted for protection of the surfaces from any corrosion risk.

Alloy C-276 is also defined as Alloy C276, Inconel C 276 or Hastelloy C, which is a superalloy with a perfect combination of molybdenum, nickel and chromium. Tungsten is added, which is designed to provide excellent corrosion resistance even in harsh environments.

At elevated temperatures the annealed and solution annealed alloy shows good resistance to scaling and has high strength.

Alloy 625 / Inconel 625 is used for its high strength, excellent fabricability (including joining), and outstanding corrosion resistance.

This nickel steel alloy is readily fabricated and may be welded in either the annealed or precipitation (age) hardened condition.

Their Inconel surface becomes corrosion resistant due to the formation of patina. Incoloy material has a higher iron content and is less expensive than Inconel products. They are also resistant to corrosion from a variety of materials, including steam and acids. These materials are resistant to seawater, acid gas and saltwater environments.

316 stainless steel has more carbon in it than 316L. This is easy to remember, as the L stands for “low.”

Therefore the selected radius of the elbow can be very important. The other type of elbows is reducing elbows. In this type of elbows, the dimension of the center-line radius equals to the half of the nominal size of the larger end. Reducing elbows, again, maintain a 90¡ã flow change in the pipeline system. Moreover, a 180¡ãflow change can also be maintained by using a specific type of reducing elbow that is called ¡®return bends.

Prefabrication is the practice of assembling components of a structure in a workshop or other assembly facility before transporting to site for erection.

Inconel 718 consists primarily of nickel (52%). Alloying elements include iron (19%), chromium (18%), niobium + tantalum (5%), molybdenum (3%), titanium (0.9%), aluminum (0.5%), in addition to other trace elements such as Baron, Cobalt, Copper, Manganese and Silicon.

Steel Pipe Spools are also referred as prefabricated components of a piping system such as pipes, flanges and pipe fittings, and they are mounted during the development before sending them to the manufacture.

Some typical applications for Inconel 625 include chemical processing, aerospace and marine engineering, pollution control equipment and nuclear reactors.

The production process of the pipe spools has several stages. All stages are implemented for particular aims and the array between the stages is voluminous. Therefore, the manufacturing steps can be divided into marking, cutting, fit-up, welding, and painting.

316 can be annealed to resist weld decay.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

Hastelloy is a corrosion-resistant nickel alloy that contains other chemical elements such as chromium and molybdenum. This material has high temperature resistance and excellent corrosion resistance. Hastelloy C276 is one of the Hastelloy grades used in the oil and gas industry.

These specialist fabricators produce the system under the specified set of quality and accuracy to obtain proper fit at the site and to maintain the necessary technical properties defined by the client.

904L grade stainless steel is unlike any other steel. Due to its extra amounts of chromium, molybdenum, nickel and copper, 904L steel features superior resistance to corrosion, rust and acids.