nickel alloy Hastelloy C20 with flanges

304 Piping Spools are made of 304 Stainless Steel, a common and popular material in many industrial applications that require resistance to corrosion and oxidation. These S30400 Piping Spools are prefabricated using specialized machinery and processes, which ensure that they are highly accurate and reliable.

MONEL K500 is a age-hardenable Nickel-Copper alloy which combines the corrosion resistance of Alloy 400 with high strength corrosion fatigue and erosion resistance.

Hastelloy C-276 is easily fabricated by welding, using methods similar to those used for nickel-based alloys.

The surface edges of the components must be even and the surface impurities must be removed. A beveling process is implemented for the edges of the parts. A grinding machine is employed for the beveling process. The type of grinding machines for beveling differs for stainless steel components and carbon steel components.

HASTELLOY C276 has exceptional resistance to strong solutions of oxidizing salts, such as ferric and cupric chlorides.

In nuclear reactors uses are for such components as control rod inlet stub tubes, reactor vessel components and seals, steam dryers and d separators in boiling water reactors.

Hastelloy B2 prevents the formation of grain boundary carbide precipitates in the weld heat affected zone, making it suitable for most chemical process applications in the as-welded condition. The heat affected weld zone reduces the precipitation of carbides and other phases to ensure uniform corrosion resistance.
Alloy B2 also has excellent resistance to pitting and stress corrosion cracking.

Little or no attack occurs at room and elevated temperatures in dry gases, such as chlorine or hydrogen chloride. At temperatures up to 550C in these media, this alloy has been shown to be one of the most resistant of the common alloys.

Moly family has the ability to withstand high temperatures and maintain strength under volatile conditions.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

This superalloy is used in a variety of industries such as aerospace, chemical processing, marine engineering, pollution-control equipment, and nuclear reactors.

Alloy 400 is a solid solution alloy that can only be hardened by cold working.

Hastelloy is a corrosion-resistant nickel alloy that contains other chemical elements such as chromium and molybdenum. This material has high temperature resistance and excellent corrosion resistance. Hastelloy C276 is one of the Hastelloy grades used in the oil and gas industry.

Nickel- and cobalt-based corrosion-, temperature- and wear-resistant alloys, such as Hastelloy B2, are classified as moderate to difficult when machined, but it should be emphasized that these alloys can be produced at satisfactory speeds using conventional production methods processing. During machining, these alloys harden rapidly, generate high heat during cutting, weld to the cutting tool surface, and provide high resistance to metal removal due to their high shear strength.

Hastelloy C-276 resists the formation of grain boundary deposits in the weld heat affected zone, making it a candidate material for most chemical and petrochemical processing applications in the as-welded state. The alloy resists general and localized corrosion, including pitting, crevice corrosion and stress corrosion cracking.

Resistant to a wide range of corrosive media. The chromium content gives better resistance than Alloy 200 and 201 under oxidizing conditions, at the same time the high nickel gives good resistance to reducing conditions.

The socket welded tees are manufactured due to the ASTM ASME B16.11 standards. These standards optimize and decide the proper pressure and temperature ratings, radiuses and required material for the production of the tees. Furthermore, the B16.11 standards are only allowable for carbon and alloy steels. The socket welded tees can be produced into three pressure categories which are; Class 3000, Class 6000 and Class 9000.

The plasma arc cutter is utilized for large pipes (above 28 inches of nominal pipe size) and its use is also beneficial for cutting off branches. If possible, an internal case must be located into pipes or fittings, in order to protect them from the spatters which are created by the plasma arc cutter. After the cutting, and edge preparation must be maintained.

Exposures like this are regularly experienced during heat treatments that are linked with fabrication.

316L also is a great stainless steel for high-temperature, high-corrosion uses, which is why it’s so popular for use in construction and marine projects.

However, their fatigue strength is higher than the slip-on flanges. A major problem of the socket weld flanges is the corrosion risk. A gap between the flange and fitting or pipe must be maintained before the welding. Corrosive fluids or humidity can locate in these shelters. Thus, this solid-liquid interface may cause corrosion on the body.

They have good creep and oxidation resistance. Strengthening of super alloys is performed by solid-solution hardening, work hardening, and precipitation hardening methods.

Alloy K500 is refined by Electroslag Refining (ESR), ensuring the cleanest and highest quality material. This increased alloy purity limits the potential for hard non-metallic inclusions that can increase machining difficulty, machining time and ultimately lead to part failure. It also has low permeability and is non-magnetic at temperatures as low as -150¡ãF (-101¡ãC).

Thermocouple sheaths. Ethylene dichloride (EDC) cracking tubes.

Hastelloy C-276 is a nickel-molybdenum-chromium-tungsten alloy with excellent general corrosion resistance and good machinability. The alloy should be considered for use in environments requiring resistance to thermally contaminated inorganic acids, organic and inorganic chloride-contaminated media, chlorine, formic and acetic acids, acetic acid, acetic anhydride, seawater and brine solutions.

Hastelloy B-2 is a nickel-base wrought alloy with excellent resistance to hydrochloric acid at all concentrations and temperatures.

MONEL K-500 alloy has corrosion resistance comparable to 400, but has higher mechanical strength and hardness. Has good thermal corrosion resistance and long-term tissue stability. It is mainly used in the manufacture of turbine blades and gas turbine blades with a working temperature below 750¡ãC on aero-engines, and in the manufacture of fasteners and springs on ships; pumps and valve parts on chemical equipment, and scraping on paper-making equipment. Blades etc.

Stainless steel 904L / 1.4539 material can be used to make hot and cold rolled sheet and strip, semi-finished products, bars, rolled wire and profiles, as well as seamless and welded pipes for pressure applications.

Alloy 347 stainless steel plate exhibits good general corrosion resistance that is comparable to 304.

Incoloy Alloy 800 is widely used in equipment that must have high strength and resistance to oxidation, carburisation and other harmful effects of high temperature exposure.

Roller hearths and radiant tubes, in carbon nitriding processes especially.