Raised Face Flange Sealing Face S31803 Steel

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

2205 duplex stainless steel is more than double that of ordinary austenitic stainless steel. This characteristic allows designers to reduce weight when designing products, giving this alloy a price advantage over 316,317L.

Alloy 2507 has 25% chromium, 4% molybdenum, and 7% nickel. This high molybdenum, chromium and nitrogen content results in excellent resistance to chloride pitting and crevice corrosion attack and the duplex structure provides 2507 with exceptional resistance to chloride stress corrosion cracking.

ASME SA 479 Duplex Steel UNS S32205 Hex Bolts are commonly used in chemical processing, transportation and storage – pressure vessels, tanks, piping and heat exchangers. ASTM A479 Duplex Stainless Steel 1.4462 Bolts have excellent resistance to stress corrosion cracking, as well as excellent resistance to localized corrosion, including intergranular, pitting, and crevice corrosion.

Duplex steels have high resistance to various types of corrosion. Duplex Steel S31803 is an extremely corrosion-resistant, work-hardenable alloy. Duplex steel S31803 butt weld flanges have good high temperature properties.

Alloy 2205 duplex stainless steel plate has better pitting and crevice corrosion resistance than 316L or 317L austenitic stainless steel in almost all corrosive media.

Due to the alloy’s very high mechanical strength, dual-phase fastener manufacturers can reduce the weight of their designs by thinning the cross-section of the final product, proving a cost-saving alternative to other grades of stainless steel.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Duplex steel sheets are resistant to chloride stress corrosion cracking at 150¡ãC.

Duplex steel UNS S31803, UNS S32205 round rods and wires are widely used in chemical, oil and gas, fertilizer and other application industries.

Alloy 32750 is a super duplex stainless steel supplied in hot worked and solution annealed conditions.

The different face types have their own advantages in piping applications.

Duplex Steel Pipe is a metal alloy pipes that is made out of steel with different alloying elements. The name comes from the dual nature of the material.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The advantage of combining ferritic and austenitic grades is that the resultant metal has a metallurgical structure that consists of two phases and therefore benefits from the properties of both microstructures. These properties make duplex steel highly sought after in heavy industries, like oil and gas nuclear and chemical processing.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Designers may have the option to reduce the wall thickness of the duplex 2205 welded pipe, because of its high yield strength. The yield strength of this material is almost two times that of the usually used austenitic stainless steel grade. Unlike austenitic steel pipe, the Duplex 2205 Tube may at times exhibit magnetic behavior because the microstructure of its alloy contains about 50% ferrite.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The presence of ferrite in the duplex 2205 welded pipe is what provides for an enhanced performance of this stainless steel grade in caustic media containing environments.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex 2205 stainless steel round bars (ASTM A276/ ASTM A479) exhibit good heat resistance up to 300¡ã. SS Rod can be easily welded by most standard methods, the only mandatory requirement is the use of filler metal. Due to its high strength, machinability is low.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

Duplex steels have the best resistance to pitting corrosion. This steel has effective fatigue strength to resist corrosion of the steel. The steel can be used in a wide range of heating temperatures in the industry.

There are SA 182 F53 S32750 Blind Flanges, socket weld flanges and weld neck flanges in this range of material. The different flanges are used in different applications set ups.

ASTM A479 Duplex Steel UNS S31803 Nuts have excellent general corrosion resistance in a variety of aggressive chemicals including seawater and industrial acids. The microstructure of ASME SA 479 Duplex Steel UNS S32205 Hex Nuts consists of a mixture of austenitic and ferritic phases. Therefore, it exhibits the properties of austenitic and ferritic stainless steels.

The ASTM A182 F53 UNS S32750 Flange comes under the ASTM A182 specification for high temperature and high pressure services.

ASTM A182 Grade F51 is the standard duplex stainless steel and is also called ¡°duplex 2205¡± or ¡°alloy 2205¡±.

The origin of Duplex steels can be traced back to the 1920s, with the first cast being made in Sweden in 1930. However, the popularity of using duplex only started to rise around 30 years ago when steelmaking technology became more advanced. The two types of metals used to make Duplex ¨C austenitic and ferritic ¨C are both fit for purpose in many types of scenarios but they both have weaknesses that prevent them from being used more widely.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The corrosion resistance comes from the addition of alloying material, mostly the chromium content. The ASTM A790 Pipes are resistant to pitting corrosion and crevice corrosion. The pipes could also be electric fusion welded.

Compared to 317L stainless steel, duplex steel has excellent resistance to chloride pitting and crevice corrosion. The alloy has excellent corrosion resistance to seawater and most concentrations of sulfuric acid. In addition, it is resistant to sulfide stress corrosion cracking (sour gas environments)

Known for its high impact strength, UNS S32760 exhibits no ductile-brittle transition, but only a slight decrease in impact energy with decreasing temperature.

Its impact strength or hardness properties inherited from the ferritic side make 2507 stainless steel round bar suitable for structural applications including bridge construction and more.

ASTM A182 F51 equates to UNS S31803. This was the original caption for a 22% Cr duplex stainless steel.

Duplex stainless is a mixed microstructure of austenitic and ferrite (50/50) which has improved strength over ferritic and austenitic steel grades with similar corrosion resistance qualities.

Super Duplex UNS S32750 is the most common Super Duplex grade on the market. UNS S32750 is a duplex stainless steel designed for use in corrosive chlorine-containing environments. It has very good localized corrosion and stress corrosion cracking resistance and high mechanical strength. Widely used in oil and gas, hydropower, pressure vessels, pulp and paper, structural parts and chemical tankers.