Raised Face Flange Sealing Face S31803 Steel

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

Due to the alloy’s strong resistance to chemical compositions including acids, bases and neutral solutions, duplex steel uns s31803 nuts would be an ideal addition to these industries.

The high oxidation resistance property of Grade 2205 is marred by its embrittlement above 300¡ãC. This embrittlement can be modified by a full solution annealing treatment. This grade performs well at temperatures below 300¡ãC.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Grade UNS S31803 is termed as a duplex class due to its mixed Austenitic-ferritic microstructure. Duplex stainless steel alloys have an equal proportion of both austenite and ferrite, which is why Duplex Steel Fittings exhibit properties prominent to both classes.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

ASTM A240 Type 2507 Duplex Sheet is an alloy used in applications with high strength and corrosion resistance. The composition of the duplex 2507 sheet is approximately 25% chromium, 7% nickel and 4% molybdenum. This composition makes it resistant to crevice corrosion and chloride pitting.

Duplex stainless is a mixed microstructure of austenitic and ferrite (50/50) which has improved strength over ferritic and austenitic steel grades with similar corrosion resistance qualities.

Duplex stainless steel has an array of various benefits such as:
Strength:Duplex stainless steels have approximately double the strength of regular austenitic or ferritic stainless steels.
Toughness and ductility:Duplex stainless steels exceed the toughness and ductility of ferritic grades although they are not as touch as austenitic grades.
Corrosion resistance:As with all stainless steels, corrosion resistance depends mostly on the composition of the stainless steel, with chromium, molybdenum and nitrogen content being the most important. Duplex stainless steels are extremely corrosion resistant and even in chloride and sulphide environments, duplex stainless steels exhibit very high resistance to stress corrosion cracking (SCC). SCC is a type of corrosion that takes place when a particular set of factors are present: Tensile stress, corrosive environment and a sufficiently high temperature.
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Super Duplex stainless for e.g. alloy UNS S32750, has a mixed microstructure of both austenite as well as ferrite in an equal or 50/50 ratio.

The advantage of the dual-phase structure is that it combines the stress corrosion cracking resistance and high strength of ferritic alloys with the ease of manufacture and corrosion resistance of austenitic stainless steel alloys.

The advantages of duplex steels include: good weldability and machinability, high resistance to corrosion fatigue, resistance to stress corrosion cracking (especially chloride stress corrosion cracking), erosion and high energy absorption.

ASTM A479 UNS S31803 Duplex Steel Bolts are made of duplex stainless steel. Due to the high mechanical properties, cost effectiveness and corrosion resistance of ASME SA 479 UNS S32205 Duplex 2205 Bolts and other products in this grade, Duplex Steel is used as a replacement for most other steel types.

The 2205 was developed to provide excellent machinability. Control of composition and inclusion type improves chip formation and reduces tool wear, resulting in higher machining efficiency and lower tool costs.

From corrosion resistance to strength, businesses around the world appreciate these properties of 2507 Super Duplex Seamless. Due to the dual microstructure phase, the weldability of this alloy is classified as good, which is why a relatively robust and durable super duplex welded pipe can be achieved.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.41

Alloy 2205 duplex stainless steel plate has better pitting and crevice corrosion resistance than 316L or 317L austenitic stainless steel in almost all corrosive media.

These grades are excellent for fixed service simple flange connections, but slightly less so when forming a complex metallic shape. Fortunately, the workability of duplex into complex and rounded structures is less of an issue in structural steel given the wide preference for simple mild steel in non corrosive applications.

Super Duplex UNS S32750 /F53 Flanges are made from a super duplex stainless steel grade that has 24% chromium, 3% molybdenum, 6% nickel and carbon, manganese, silicon, sulfur, phosphorus, nitrogen and iron in the composition.

Duplex steels are also magnetic, a property that can be used to easily distinguish them from ordinary austenitic stainless grades.

It is alsohighly resistant to inorganic acids, especially if they contain chlorides.

2205 is the standard duplex grade and is more economical than most other duplex grades.

Another reason for the good mechanical properties of duplex stainless steel fasteners can be attributed to the mixed but balanced austenitic and ferritic microstructure present in the alloy.

In the annealed condition, S31803 contains approximately 40-50% ferrite. S31803 is often referred to as the workhorse grade and is the most widely used grade in duplex stainless steel pipes. The use of S31803 stainless steel pipe should be limited to temperatures below 600¡ãF.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.64

Hex head bolts are ideal for many types of industrial fastener applications. The six-sided design of the 2205 Hex Bolt allows the bolt to be tightened or loosened quickly and efficiently, improving overall work speed and quick turnaround. Some additional benefits associated with using UNS S32205 Hex Bolts (also known as S31803) include: Extremely strong, hot forged, ASTM A449 and SAE J429 specified, improved corrosion resistance.

In duplex steels, the duplex microstructure has the high strength of ferritic grades while retaining the corrosion resistance of austenitic grades. It is not uncommon to use this metal as a practical solution to chloride-induced stress cracking, the Achilles heel of stainless steel.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.46

ASTM A182 F53 Super Duplex Flanges available with rating class of 150#, 300#, 400#, 600#, 900# and 1500# in sizes NPS 1/2 to 24.

There are components of duplex 2205 fasteners available such as studs, set screws, bolts, washers and nuts. Whenever you specifically consider duplex stainless steel 2205 gaskets, it can be of great benefit for different types of critical industrial applications often found in harsh environments. Almost all types of 2205 stainless steel gaskets will provide a never-ending supply and excellent range of service for different applications such as valves or nuclear, seawater, offshore buoyancy and petrochemical, pumps, etc.

Duplex 2205 flanges are made from an austenitic-ferritic stainless steel, which was designed to deliver higher strength and corrosion resistance than 300 series stainless steels.

The yield strength is also higher, allowing component designers to reduce section size for load-bearing applications.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

 ANSI B16.5 Super Duplex Stainless Steel S32750 Orifice Flange provides excellent resistance to a wide range of corrosive environments, including seawater, acidic solutions, and chloride-containing environments. Super Duplex F53 WN Flange exhibits higher corrosion resistance than standard duplex stainless steels.

Duplex 2205 fasteners are made from standard duplex materials. The material consists of carbon, manganese, silicon, phosphorus, 21% chromium, 2.5% molybdenum, 4.5% nickel and nitrogen.