S32205 plate pitting and crevice corrosion resistance

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

2205 duplex grade without requiring higher levels of nickel or molybdenum. This means that it is a low-cost option than most austenitic stainless steel having the same requirements.

2205 fasteners are widely used in applications requiring good corrosion resistance and strength. Has excellent corrosion resistance; much higher than other grades. It eliminates localized corrosion types such as intergranular corrosion, pitting corrosion and crevice corrosion. Duplex 2205 bolts are ideal for environments containing chlorides and hydrogen sulfide for oil and gas extraction from sour wells, refineries, and chloride-contaminated process solutions.

These super duplex UNS S32760 round bars are available in a variety of shapes, sizes and diameters depending on the needs and requirements of the application and customer supplied specifications. These super duplex UNS S32760 round bars are resistant to localized corrosion.

Due to the excellent physical and mechanical properties of Super Duplex, the quality of Super Duplex steel fasteners can meet the high demands of the gas, oil and marine industries.

Duplex stainless steels have a mixed microstructure of austenite and ferrite, the aim being to produce a 50/50 mix, although, in commercial alloys, the mix may be 40/60 respectively.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex 2507 has high resistance to chloride stress corrosion cracking, high Strength, and superior resistance to chloride pitting and crevice corrosion.

Super Duplex Steel have the benefit as it counterpart ¨C it has lower alloying costs when compared with austenitic grades and ferritic.

The standard duplex material consists of 22% chromium, 4.5% nickel, 3% molybdenum, manganese, silicon, nitrogen, phosphorus, carbon and sulfur. Duplex 2205 screws and other fasteners have minimum yield strengths up to 97ksi and minimum tensile strengths up to 131ksi. Duplex 2205 hex bolts are nearly twice as strong as austenitic grade steel bolts. They have higher mechanical properties, so 1.4462 alloy 2205 studs and other types of bolts can meet different specifications such as ASME SA 182, 240, 479, 789.

Our duplex steel UNS S31803 fasteners are available in different grades such as industrial washers, industrial screws, stainless steel washers, stainless steel screws and more.

Unlike the conventionally used austenitic 300 series stainless steels, duplex stainless steels generally have exaggerated properties. Duplex tube suppliers recommend using only this alloy as it combines both properties to produce positive results.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.55

ASTM A182 F53 Super Duplex Flanges available with rating class of 150#, 300#, 400#, 600#, 900# and 1500# in sizes NPS 1/2 to 24.

Some of the advantages of using super duplex fasteners include its physical and excellent mechanical properties such as high yield strength, excellent tensile strength, high impact strength and excellent corrosion resistance.

The raised face allows for the flange to have more bolt holes and connection surface while the welded neck grips the pipe in place. The applications are oil and gas, petroleum, petrochemical and other industrial applications.

Cold drawn and cold rolled is the primarily prepare for 2205 Duplex Stainless Steel Pipe. Due to the material characteristic of high quality and hardness, duplex steel is more difficult to process than austenitic steel. It is very easy to damage, particularly for small thickness and large diameter pipes, it incorporates a long and hard-working methods.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex 2205 bolts have a ductile to brittle transition at -50¡ãC and also become brittle at 300-1000¡ãC, so a temperature of -50¡ãC to 300¡ãC is recommended. Exposure to above 300¡ãC will not only cause embrittlement of 2205 bolts, but will also reduce corrosion resistance.

Though it is important to keep in mind that pitting corrosion can be a concern in chloride solutions when oxidizing media is present. In these conditions, the passive (protective) layer of the Duplex 2205 material may be compromised in localized pitting may occur.

Super duplex steel fasteners have a metallurgical microstructure consisting of a mixture of ferritic and austenitic steels in equal proportions of 50-50.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

S32760 also has high strength and extended service life. It is 10% lighter than grade 316 steel, ideal for sub-zero use, and more cost-effective than nickel alloys. Stainless steel grade F55 can be easily machined and welded.

Duplex 2507 (UNS S32750) is a super duplex stainless steel with 25% chromium, 4% molybdenum, and 7% nickel designed for demanding applications which require exceptional strength and corrosion resistance, such as chemical process, petrochemical, and seawater equipment.

ASTM A790 UNS S32205 es un tipo de acero duplex que es una mezcla de diferentes elementos. La composicion del acero SA 790 UNS S32205 es cromo, molibdeno y nitrogeno.

The equivalent proportions of their existence make it possible for the alloy to express qualities reminiscent of each steel type. Take austenitic steels, where the most basic grade, like 790 steel duplex pipe, has substantial corrosion resistance properties.

Duplex stainless steels have a microstructure which is 50% ferritic and 50% austenitic. This composition gives them a better strength than either ferritic or austenitic steels. Further details about this topic are given below (see ASTM A790 pipes).

Duplex alloys prove themselves useful in applications where ordinary steel grades are susceptible to failure. The microstructure of the Duplex Pipe Material partially consists of both austenite and ferrite regions.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

A Super Duplex 2507 Pipe has outstanding resistance to corrosive and oxidative media.

The ASTM A182 UNS S32750 Slip On Flanges are good to use with seamless pipes.

Super Duplex Stainless Steel 1.4410 Nuts?is a super duplex stainless steel with 25 percent chromium, 4 percent molybdenum, and 7 percent nickel. High molybdenum, chromium and nitrogen content in?Super Duplex 2507 Hex Nuts?help the material withstand pitting and crevice corrosion.?

The inclusion of chromium imparts good corrosion resistance to austenitic grade 304. However, increasing the chromium content to about 25%, as in the case of 2205 duplex stainless steel pipe makes the alloy resilient across several media.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

La tuberia soldada ASTM A790 UNS S32205 se fabrica para obtener una resistencia adicional. Los tubos soldados se laminan en caliente, mientras que los tubos sin costura se estiran en frio.Ambos pueden reforzarse aun mas mediante el trabajo en frio, pero hasta cierto punto.

The corrosion resistance properties of Duplex 2205 Pipe is much better as compared to alloy grade 316.