S32750 S32760 Super duplex stainless steel pipes with excellent resistance to crevice corrosion attack

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

Application fields of duplex stainless steel:
¡¤ Pressure vessels, high-pressure storage tanks, high-pressure pipelines, heat exchangers (chemical processing industry).
¡¤ Oil and gas pipelines, heat exchanger fittings.
¡¤ Sewage treatment system.

A ferrous metal is one that contains iron. Therefore, stainless steels are ferrous metals as their main constituent is iron, even in the very highly alloyed grades, such as super duplex stainless steels, or super austenitic stainless steels.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

UNS S32750 Flanges are used in seawater piping, desalination plants, mechanical components, high-pressure RO plants, etc. SD pipe flanges are used in heat exchangers, service and process water systems, offshore platform, oil & gas industry, etc. These flanges are also found in line pipes, power industry FGD system, industrial & utility scrubber, absorber tower, pressure vessel, etc.

Alloy 2205 duplex stainless steel plate is an alloy duplex stainless steel plate containing 22% chromium, 3% molybdenum, and 5-6% nickel nitrogen.

Alloy 2205 duplex stainless steel is an alloy developed from the initial Super Duplex Stainless Steel. It is supplied in the solution annealed condition.

The primary difference between standard duplex grades and the Super Duplex Steel Flanges Material is that Super duplex has a higher content of both molybdenum and chromium their alloy.

All Duplex 2205 Seamless Pipe produced according to the ASTM A789 must be furnished in a heat treated condition.

Due to the ferritic portion of the duplex structure of the alloy it is very resistant to stress corrosion cracking in warm chloride containing environments.

Los tubos super duplex producidos segun la especificacion ASTM A790 se suministran en construccion sin soldadura o soldada. El proceso automatizado para fabricar tubos super duplex no utiliza metales de aporte. Los proveedores de tuberias super duplex recomiendan estas tuberias para aplicaciones propensas a la resistencia general a la corrosion.

At temperatures above 300¡ãC, the brittle trace components of 2205 precipitate, and at temperatures below -50¡ãC, the trace components undergo a ductile-brittle transition; therefore, this grade of stainless steel is not suitable for use at these temperatures.

Duplex steel UNS S31803 round bars are known as stainless austenitic-ferritic, with equal amounts of ferrite and austenite.

Super Duplex 2507 is designed to handle highly corrosive conditions and where high strength is required. The high molybdenum, chromium and nitrogen content in Super Duplex 2507 helps the material withstand pitting and crevice corrosion.

Las laminas duplex son grados austenitico-ferriticos con la misma composicion. Esta dise?ado para proporcionar laminas resistentes a la corrosion y de alta resistencia. Utiliza un mayor contenido de cromo hasta un 28%. La placa ASTM A240 UNS S32750 tiene un limite elastico minimo de aproximadamente 77 ksi y una resistencia a la traccion de al menos 730 MPa. Se estiro un 25% en estado recocido.

Duplex 2205 bolts have a ductile to brittle transition at -50¡ãC and also become brittle at 300-1000¡ãC, so a temperature of -50¡ãC to 300¡ãC is recommended. Exposure to above 300¡ãC will not only cause embrittlement of 2205 bolts, but will also reduce corrosion resistance.

Through additions of chromium, molybdenum and nitrogen localized corrosion such as pitting and crevice attack are improved. Alloy 2507 has excellent localized pitting resistance.

Duplex 2205 is a chromium molybdenum blend which combines properties of both ferritic and austenitic steels.

ASTM A182 Super Duplex F55 Hex Bolts is used for Pumps, valves, chokes, Connectors, Pipework/flanges, Oil & Gas components, Manifolds, etc. The resulting savings in weight of ASME SA 182 Super Duplex S32760 Hex Bolts can dramatically reduce the overall cost of fabrication. Anneal Heat this ASME SA479 Super Duplex S32760 Hex Bolts to 1025 Degree C ¨C 1120 Degree C ensuring sufficient time is allowed for the centre to achieve furnace temperature and hold for a time commensurate with the ruling section, followed by water quenching.

ASTM A1082 specification alloy S31803 fasteners have higher pitting and crevice corrosion than stainless steel alloy 316. Due to its higher corrosion resistance, alloy grade UNS S31803 is able to exhibit better fatigue strength than other commonly used austenitic stainless steel grades in environments containing corrosive media.

UNS S32750 or DIN W.Nr. 1.4410, Duplex 2507 is a super duplex stainless steel conutaining 25% chromium, 4% molybdenum and 7% nickel, designed for demanding applications requiring exceptional strength and corrosion resistance, such as chemical Process, petrochemical and seawater equipmenut.

The flanges shall not be used at temperatures over 600¡ãF [315¡ãC] since it may be subject to embrittlement after service at moderately elevated temperatures.

Duplex steels have high resistance to various types of corrosion. Duplex Steel S31803 is an extremely corrosion-resistant, work-hardenable alloy. Duplex steel S31803 butt weld flanges have good high temperature properties.

Alloy 2205 duplex stainless steel sheet is particularly suitable for applications covering the -50¡ãF/+600¡ãF temperature range.

S31803 has been supplemented by S32205 (F60) which has a higher minimum Ni Cr and Mo.

2507 (UNS S32750) is a super duplex stainless steel designed for applications which require exceptional strength and corrosion resistance. 2507 is a 25% chromium, 4% molybdenum, and 7% nickel alloy resulting in excellent resistance to chloride pitting and crevice corrosion attack.

UNS S32205 Hex Bolts (also known as S31803) are made of high grade duplex 2205 stainless steel. Because this material is composed of at least 22% chromium, 6% nickel, and 3% molybdenum, it can withstand some of the harsh environmental conditions that other metals cannot, such as corrosion, cracking, erosion, pitting, and more. Stainless Duplex 2205 Hex Bolts also provide twice the mechanical strength compared to standard stainless steel.

For many applications where 300 series stainless steel is susceptible to chloride stress corrosion cracking, 2205 duplex stainless steel is a cost-effective solution. Stress corrosion cracking occurs when stainless steel is subjected to tensile stress while in contact with solutions containing chlorides. Elevated temperatures also increase the susceptibility of stainless steel to stress corrosion cracking.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.52

The material has high strength values. The minimum yield strength is 450MPa and the minimum tensile strength is 620MPa, with 25% minimum elongation and 290HB Brinell hardness.

The standard austenitic steels like 304 (1.4301) and ferritic steels like 430 are relatively easy to make and to fabricate. As their names imply, they consist mainly of one phase, austenite or ferrite. Although these types are fine for a wide range of applications, there are some important technical weaknesses in both types.

ASTM A479 UNS S31803 Duplex Steel Bolts are made of duplex stainless steel. Due to the high mechanical properties, cost effectiveness and corrosion resistance of ASME SA 479 UNS S32205 Duplex 2205 Bolts and other products in this grade, Duplex Steel is used as a replacement for most other steel types.

Super Duplex 2507 Lock Washers has excellent corrosion resistance in marine environments.Lock washers are designed to be tightened to a required torque beneath an ordinary fastener. They exert a spring tension that keeps the fastener from vibrating loose. They are often attached to the nut side of the fastener.