stainless steel ASTM A403 elbows with reducers

304 Piping Spools are made of 304 Stainless Steel, a common and popular material in many industrial applications that require resistance to corrosion and oxidation. These S30400 Piping Spools are prefabricated using specialized machinery and processes, which ensure that they are highly accurate and reliable.

Stainless steel 904L / 1.4539 material can be used to make hot and cold rolled sheet and strip, semi-finished products, bars, rolled wire and profiles, as well as seamless and welded pipes for pressure applications.

Chromium, molybdenum, nickel and nitrogen all contribute to overall resistance to corrosion by various media

It has high resistance to oxidation at elevated temperatures up to 1050C.

Inconel 718 consists primarily of nickel (52%). Alloying elements include iron (19%), chromium (18%), niobium + tantalum (5%), molybdenum (3%), titanium (0.9%), aluminum (0.5%), in addition to other trace elements such as Baron, Cobalt, Copper, Manganese and Silicon.

The number of welds on a spool must be kept in a minimum count. The dimension of the spacing between circumferential welds and the center lines must not be larger than the four times the wall thickness of the pipe or fitting. After the main welds, tacks welds must be done precisely. All welds in the spools must be implemented according to proper Welding Procedure Specification (WPS). After the welding process is done, quality control of the components is performed by the specialists.

Pipe spools are pre-fabricated to reduce field installation costs and provide higher quality in the products. They are generally flanged to obtain the connection to other spools. The spool fabrication is normally performed by special companies having the required infrastructure.

Hastelloy C-276 is a nickel-molybdenum-chromium-tungsten alloy with excellent general corrosion resistance and good machinability. The alloy should be considered for use in environments requiring resistance to thermally contaminated inorganic acids, organic and inorganic chloride-contaminated media, chlorine, formic and acetic acids, acetic acid, acetic anhydride, seawater and brine solutions.

Customized Prefabrication Pipe Spools

Pipe welded with Flanges

Pipe welded with Fittings

Flanges welded with Fittings

One of the distinguishing features of Inconel 718¡¯s composition is the addition of niobium to permit age hardening which allows annealing and welding without spontaneous hardening during heating and cooling.

Monel K-500 combines the excellent corrosion resistance of Monel 400 with the added benefits of higher strength and hardness. Performance can be improved by adding aluminum and titanium to the nickel-copper matrix and by heating under controlled conditions to precipitate submicroscopic particles of Ni 3 (Ti, Al) throughout the matrix.

With this advantage, all of the pipeline using industries has a great opportunity to increase their pipeline system efficiency and decrease their need for workforce and time.

Incoloy 800/800H/800HT are solid solution nickel chromium iron alloys with small additions of aluminium and titanium to improve corrosion and oxidation resistance.

The pipeline system must be produced and mounted away from the facility site. These complex facilities use pipe spools with different measurements and various components. Pipe spools are the prefabricated segments that include pipes, flanges, and fittings. Pipe fittings are the components that connect the complex pipe network. Moreover, pipe fittings change the piping systems¡¯ either sizes or dimensions. There are various types of fitting components but they can be briefly divided into three groups which are elbows tees and flanges.

Alloy 317L is non-magnetic in the annealed condition.

They are used for high temperature service, where resistance to oxidation and carburisation are required. For optimum stress rupture properties, or for pressure vessel service above 815¡ãC, Incoloy 800H or Incoloy 800HT should be used.

The alloy’s properties make it an excellent choice for sea-water applications, including freedom from local attack (pitting and crevice corrosion), high corrosion-fatigue strength, high tensile strength, and resistance to chloride-ion stress-corrosion cracking.

MONEL K500 is a age-hardenable Nickel-Copper alloy which combines the corrosion resistance of Alloy 400 with high strength corrosion fatigue and erosion resistance.

Hastelloy B2 is a nickel-molybdenum alloy especially suitable for handling equipment that reduces chemical environments. Such as applications in chemical processing industries involving sulfuric acid, phosphoric acid, hydrochloric acid and acetic acid.

Alloy X is known for its excellent high temperature strength and can withstand temperatures up to 2200¡ãF. The alloy can also be easily fabricated by manual and automated methods with forming and welding properties. In addition, Hastelloy X is resistant to corrosion, heat and oxidation and can withstand reducing or neutral atmospheres and oxidation.

In nuclear reactors uses are for such components as control rod inlet stub tubes, reactor vessel components and seals, steam dryers and d separators in boiling water reactors.

This Stainless Steel Pipe Spooling are often flanged to facilitate the connection to other spools and also mostly preferred in various industrial applications such as power plants and petroleum refineries require intensive piping.

The Alloy 800 series (Incoloy 800, 800H and 800HT) are nickel-iron-chromium superalloys that provide high temperature strength and resistance to oxidation, carburization and other types of high temperature corrosion. Alloy 800 (UNS N08800), Alloy 800H (UNS N08810) and Alloy 800HT (UNS N08811) have the same nickel, chromium and iron content, except for the total titanium and aluminium content (0.85 to 1.2%) to ensure optimum high temperature performance.

Monel 400 is a nickel-copper alloy (about 67% Ni ¨C 23% Cu) that is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions.

In most instances, the carbon content of the plate enables dual certification.

C276 is forged between 2250/1750oF (1230/955oC) and then soaked at the forging temperature for 30 minutes per inch of billet or ingot section thickness. Forging should begin immediately, the billet is removed from the reheat furnace, a 25/40% reduction helps retain as much internal heat as possible. For optimum corrosion resistance, forged parts should be subsequently annealed. See Heat Treatment.

Inconel 600 exhibits cold forming characteristics normally associated with chromium-nickel stainless steels.

HastelloyB2 is a nickel-based wrought alloy with excellent resistance to hydrochloric acid at all concentrations and temperatures. Therefore, it has strong resistance to stress corrosion cracking and pitting corrosion. It is also resistant to hydrogen chloride, sulfuric acid, acetic acid and phosphoric acid. Hastelloy B-2 is a grade of Hastelloy?, a nickel-molybdenum alloy. There are many different grades of Hastelloy?, including B-2. Hastelloy? grades are optimized for specific applications. molybdenum

The production process of the pipe spools has several stages. All stages are implemented for particular aims and the array between the stages is voluminous. Therefore, the manufacturing steps can be divided into marking, cutting, fit-up, welding, and painting.

Hastelloy B-2 is a nickel-base wrought alloy with excellent resistance to hydrochloric acid at all concentrations and temperatures.

The durability of steel is one of the best advantages of the pipeline systems. It is strong and it can withstand the pressures, temperatures, heavy shocks, and vibrations. It also has unique flexibility which provides an easy extension.