Butt Weld Pipe Fittings

Excellent corrosion resistance and reduced carbon content along with high strength make DIN 1.4301 AISI 304 long radius elbows suitable for applications requiring welding. It is a versatile alloy used in strongly corrosive electrical enclosures.

The addition of copper and molybdenum to DIN 1.4301 fittings produces pitting and crevice corrosion, as well as resistance to adverse environments. It seems to fall into the Flawless and Nickel categories as it has its own characteristics. It is an austenitic metal used for sulfuric acid packaging. It has excellent corrosion resistance to sulfuric acid.

Meanwhile, these Duplex Steel S32205 Cross Pipe Fittings are also available to our customers in different sizes and shapes. Duplex steel S31803 bent butt welded pipe fittings generally perform well in environments that cause premature failure of austenitic grades. Although duplex steel S32205 short end butt welded pipe fittings have good high temperature oxidation resistance, this grade – like other duplex stainless steels – can experience embrittlement if held at temperatures above 300 degrees Celsius for even short periods of time. If embrittled, duplex S31803 end caps can only be corrected by full solution annealing. Duplex S32205 Disc Lid Fittings are almost never used above 300 degrees Celsius.

Duplex 2205 fittings have higher tensile strength than standard austenitic stainless grades. This means buyers can choose the Duplex SS 2205 butt joint with a thinner cross-section and lighter weight. 2205 Duplex Fitting is a two-phase ferritic, 3% molybdenum, austenitic 22% chromium, 5% to 6% nickel alloy stainless steel. It is primarily used in duplex grades, which are characterized by a high yield strength that is twice that of standard austenitic grades. Both nickel and molybdenum are low in SA815 material.

Duplex 2205 fittings have higher yield strength and good mechanical properties. These fittings are highly resistant to corrosion and stress. The presence of ferritic alloys gives them strength to prevent cracking in sulfide and chloride environments.

We have been a leading manufacturer and supplier of Duplex 2205 Fittings for the past ten years. Our goal is to produce the best product for everyone at the most reasonable price.

ASME SA 240 UNS S32205 elbows are standard elbows that can be connected to almost any size elbow. These elbows are available in NPS ? to NPS 48 and can change the direction of flow in the pipe. UNS S32205 elbows are stronger than austenitic stainless steels.

Duplex stainless steel 2205 tee consists of branch pipe diameters, which are also tee pipes. These tees have 3 internal holes and can connect pipes of different diameters. Duplex Ss 2205 Reducers are used to accommodate pipes of different sizes in piping systems. These reducers can be concentric or eccentric.

ASTM A182 Duplex Steel 2205 Elbow is used in high temperature applications where fluid direction must be changed smoothly without creating too much stress on the bend. There are different types of elbows; short radius, long radius, 90 degree and 45 degree. There are duplex steel Astm A815 fittings are forged stainless steel that can withstand high impact tension. High tension, high strength pipes can use this type of fitting.

Duplex UNS S32205 Butt Weld Heads feature a butt weld for maximum grip during welding and provide great strength to the connection. Therefore, ASME SA182M Duplex Steel S32205 Butt Welded Pipe Fittings can be used for high pressure and high temperature applications. Power plants, desalination plants, chemical plants, food processing plants, and the aerospace industry use dual-phase materials because of their high yield strength and good corrosion resistance.

Duplex steel UNS S32205 butt welded pipe fittings are available in a variety of styles such as elbows, elbows, equal and unequal (reducing) tees, equal and reducing (reducing) crosses, concentric and eccentric Reducers, end caps, long and short pipes, seamless butt welded pipe fittings, welded butt welded pipe fittings, etc. Also known as WNR 1.4462 pipe fittings, our duplex steels can be further customized in thickness, size and specification according to the precise requirements of our valuable customers.

Duplex steel S31803 / S32205 butt welded pipe fittings, manufactured to international quality standards, using high-grade steel. Duplex Steel S31803 Elbow Butt Weld Fittings are stainless steel, a type of stainless steel designed to improve resistance to pitting, high strength, stress corrosion, crevice corrosion and cracking. Duplex steel S32205 tee butt welded pipe fittings are often used in chemical process industries: such as sulfuric acid production, nitric acid process, phosphoric acid process, ethylene oxide, polypropylene production, PVC, equipment for handling organic and fatty acids, chemical storage and tankers, thermal Duplex steel S31803 reducer fittings such as exchangers are resistant to chloride environments and sulfide stress corrosion.

Duplex 2205 fittings must be cooled to room temperature as soon as possible after being processed by thermoforming. This is what has to be done in order to avoid precipitation of intermetallic or especially so-called sigma phases. The presence of this sigma phase in UNS S31803 dual-phase steel elbows is detrimental to the alloy because, in addition to the corrosion resistance of the material, it greatly reduces properties such as impact resistance at room temperature.

Traditionally, duplex steels have a chromium content of about 22% by weight. Likewise, stainless grade 2205 is a duplex stainless steel with 22% chromium in the alloy. The higher chromium content in Duplex 2205 fittings provides several benefits, including higher yield strength, better mechanical properties, and excellent corrosion resistance.

The corrosion resistance of this alloy alone makes duplex stainless steel pipe fittings a better contender for challenging applications. Industries such as oil and gas and petrochemicals are high pressure environments. These industries need products like ASTM A815 UNS S31803 elbows that are not only standardized but also durable.

What makes this material a cost-effective alternative is that the nickel content that manufacturers use to produce dual-phase steel butt-welded pipe fittings is lower than that of super-duplex steel. While the reduction in nickel content gives the metal lower mechanical properties, the higher molybdenum and chromium content almost makes up for the lack of nickel in duplex stainless steel fittings.

This durability is an extension of their chemical composition and the biphasic they exhibit. Duplex alloys are neither fully austenitic nor fully ferritic. As a result, the duplex nature of duplex steel butt welded fittings makes them one of the toughest alloys around.

The presence of this sigma phase in UNS S31803 dual-phase steel elbows is detrimental to the alloy because, in addition to the corrosion resistance of the material, it greatly reduces properties such as impact resistance at room temperature.

Their ability to handle toxic waste and hazardous chemicals and harsh agents without corrosion makes duplex steel pipe fittings attractive in a variety of applications such as flue gas desulfurization, chemical processing plants, and more. Although duplex alloys are suitable for high temperature processes, A815 UNS S31803 tee is generally not recommended because the alloy becomes brittle at temperatures above 600¡ãF.

Oil and gas exploration and offshore drilling platforms rely heavily on the use of duplex steel forged fittings as this alloy facilitates smoother operating procedures in the industry.

Corrosion resistance of duplex steel radius fittings provided. Comparable to standard austenitic grades or high alloyed ferrites. Although duplex steels have good high temperature oxidation resistance like other duplex stainless steels, embrittlement can occur even at temperatures above 300 degrees Celsius for short periods of time. In case of embrittlement, duplex steel stub joints can only be corrected by a complete solution annealing treatment.

Duplex fittings are used in different types of piping applications. 2205 is a standard duplex steel with 21% chromium. The material is strong, twice as strong as austenitic steel types. Different standards such as ASME B16.9, B16.28 and B16.25 govern the dimensions. Depending on the type of fitting, the nominal bore diameter of the fitting can also vary.

This fitting is used in piping systems to change direction or function and is mechanically connected to the system. The easiest way to do this is to bend the pipe in the desired direction, but this process will stretch and thin the outer wall of the pipe while thickening and wrinkling the inner wall of the pipe. Our 2205 line of duplex fittings includes long radius elbows and short radius elbows.

ASME B16.9 Duplex Stainless Steel Seamless Fittings range from sch5 to sch160 and XXS. Welded fittings with wall thicknesses up to 50 mm. Because the duplex material is strong and resistant to acid and chloride ion corrosion, fittings such as ASTM A815 UNS S32205 Long Radius Elbow are used in seawater, marine and highly corrosive applications such as the oil, oil and gas and offshore oil drilling industries.

Duplex stainless steel pipes and fittings are generally less expensive because of the lower proportions of alloying elements used in the manufacture of duplex stainless steels. The yield strength of duplex stainless steel products is higher than that of austenitic stainless steel products, so users can buy duplex pipes and duplex pipe fittings with relatively lower thickness.

Duplex Elbow Fittings – Duplex steel elbows are installed between two lengths of pipe or tubing, allowing a 180¡ã, 90¡ã or 45¡ã change in direction. End machining is used for butt welding when the two ends are different in size, called a reducer or a reducer elbow. Fitting elbows are available as 1D, 1.5D, 2D, 3D, 5D, 6D, 8D, 10D radius 180¡ã elbows, 90¡ã elbows or 45¡ã elbows as short and long radius elbows.

Duplex Stub End Fittings¡ªDuplex steel stub ends are installed in pairs and mate with two lap flanges. The surface of the alloy stub end has a voice pattern serrated gasket surface to prevent leakage at the joint. Use stub ends to open up parts of the circuit for cleaning, inspection, or quick replacement, etc., without the need for re-soldering.

Duplex steels derive identical austenitic and ferritic fractions of a mixed microstructure. Ferritic alloys offer strength against stress cracking, while austenitic alloys offer ease of manufacture and rust resistance. These tubular fittings work under acid reducing and oxidizing conditions and in building materials in gas desulfurization plants. The higher the nitrogen content, the better the corrosion resistance.

2205 fittings are highly demanded for the unique characteristics and performance they exhibit in their application. These products are manufactured and delivered in various shapes and sizes according to customer requirements. These pipes are transported to various industries including storage tanks, boiler production and desalination plants. The percentage of alloying elements used in the manufacture of fittings and duplex stainless steel pipes is lower at lower cost.

These fittings are produced from the highest quality raw materials and are well tested and inspected according to national and international standards. Manufacturers offer a full range of pipes and fittings such as UNS S32205 45 degrees. Elbow, Duplex UNS S31803 Reducer, Duplex S31803 Cap, Duplex S31803 Butt Weld Fitting, 2205 Duplex 90 Degree Elbow, Duplex S32205 Butt Weld Fitting, Duplex S32205 Fitting.