Super Duplex 2507 nut for chemical process petrochemical and seawater equipment

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

It is also exceptionally resistance to chloride SCC. Flanges are supplied with pitting resistance equivalent that is assuring very good pitting corrosion resistance.

The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.66

Duplex stainless steel is designed to combine improved resistance to stress corrosion cracking (including sulfide stress corrosion cracking), pitting, crevice corrosion and high strength when compared with other stainless alloys.

Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Material: Duplex Steel ASTM A789 S31803,S32205,S32750, S32760
ASTM A790 S31803,S32205,S32750, S32760

Since the material is also resistant to acids and chlorine compounds, it could see its application in marine environments, especially in saltwater containing chlorine compounds. The ferritic portion of the duplex structure of Super Duplex 2507 round bar alloy makes it resistant to stress corrosion cracking in warm chloride-containing environments.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encounutered with 300 series stainless steels.

2507 has Combination of properties given by austenitic and ferritic structure, and Good weldability and workability.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

ASME SA 479 UNS S32205 Fastener is a corrosion resistant and high strength super alloy that can be used in low temperature ranges up to 1300 degrees Fahrenheit.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Duplex stainless steel has an array of various benefits such as:
Strength:Duplex stainless steels have approximately double the strength of regular austenitic or ferritic stainless steels.
Toughness and ductility:Duplex stainless steels exceed the toughness and ductility of ferritic grades although they are not as touch as austenitic grades.
Corrosion resistance:As with all stainless steels, corrosion resistance depends mostly on the composition of the stainless steel, with chromium, molybdenum and nitrogen content being the most important. Duplex stainless steels are extremely corrosion resistant and even in chloride and sulphide environments, duplex stainless steels exhibit very high resistance to stress corrosion cracking (SCC). SCC is a type of corrosion that takes place when a particular set of factors are present: Tensile stress, corrosive environment and a sufficiently high temperature.
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

UNS S32750 Flanges are used in seawater piping, desalination plants, mechanical components, high-pressure RO plants, etc. SD pipe flanges are used in heat exchangers, service and process water systems, offshore platform, oil & gas industry, etc. These flanges are also found in line pipes, power industry FGD system, industrial & utility scrubber, absorber tower, pressure vessel, etc.

UNS S32750 or DIN W.Nr. 1.4410, Duplex 2507 is a super duplex stainless steel conutaining 25% chromium, 4% molybdenum and 7% nickel, designed for demanding applications requiring exceptional strength and corrosion resistance, such as chemical Process, petrochemical and seawater equipmenut.

Alloy 2507 has 25% chromium, 4% molybdenum, and 7% nickel. This high molybdenum, chromium and nitrogen content results in excellent resistance to chloride pitting and crevice corrosion attack and the duplex structure provides 2507 with exceptional resistance to chloride stress corrosion cracking.

Duplex 2205 round steel contains 22% chromium, 3% molybdenum, and 5-6% nickel. In addition to excellent impact toughness and high strength, it also has high general, local and stress corrosion resistance.

S31803 has been supplemented by S32205 (F60) which has a higher minimum Ni Cr and Mo.

Grade 2205 is the most widely used duplex stainless steel grade. Fittings of this grade finds applications due to both their excellent corrosion resistance as well as their high strength.

Compared to conventional stainless steels, duplex steel pipes guarantee higher resistance to pitting and stress corrosion cracking. Meanwhile, our ASTM A 789/A 790 Duplex Steel Pipes and Tubes are available in different sizes, gauges and thicknesses according to customers’ customized requirements.

S32750 is used for marine applications, flue gas scrubbing equipment, and pulp & paper mill equipment.

The 2205 Duplex Stainless Pipe produced in accordance to ASTM A790 specification could be constructed by either a seamless construction or an automatic welding process.

Astm A479 Super Duplex Steel UNS S32760 Hex Bolts have a high PREN value, the rate of pitting is lower, despite the use of these fasteners in highly corrosive environments such as oil wells and pipelines transporting soured oils, sulfide ores processing, kraft paper production plants, methionine and lysine factories, as well as the photographic industry.

There are different pressure ratings for the flanges based on the system of measurement. Under the ANSI standard, the pressure classes range from class 150 through class 2500.

The Duplex Pipes are used in high temperature applications along with the Duplex stainless steel tube as well. There are different shapes and sizes of these pipes.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

2101 is a low nickel, lean duplex stainless steel possessing both superior strength and chloride stress-corrosion cracking resistance when compared to 300 series stainless steel.

Astm A790 Uns S31803 grade pipes and tubes can be cold-rolled to give them enhanced properties and good resistances in different systems.

With its myriad applications, the process industries are always in pursuit of highly reliable materials. Duplex Stainless Steel Piping is widely endorsed by plant operations management and maintenance specialists who appreciate their toughness and ability to withstand the very aggressive fluids inherent in the process.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex bolts S31803 are widely used in several industries due to the enhanced strength transferred from the structural austenitic portion. In contrast, the ferritic fraction instills superior toughness from the transport of the fine structure. UNS S31803 Fasteners with excellent mechanical properties can become a buyer’s favorite by pre-reducing the cross-section of the final product, thereby reducing the overall weight, thus lowering the overall price.

2507 Duplex Plate also exhibit better ductility and toughness compared to ferritic stainless steels, but they do not provide these properties as successfully as austenitic stainless steels.

It has the nominal composition of 22Cr-5Ni-3Mo-N with P number 10H.

Due to the excellent physical and mechanical properties of Super Duplex, the quality of Super Duplex steel fasteners can meet the high demands of the gas, oil and marine industries.