Super Duplex 2507 nut with excellent resistance to chloride stress corrosion cracking

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) > 40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

2507 has Good general corrosion resistance, Suggested for applications up to 600¡ã F, and Low rate of thermal expansion.

2507 has Combination of properties given by austenitic and ferritic structure, and Good weldability and workability.

The notch ductility of SA 240 S32760 Sheet performs well at sub-zero temperatures, down to the -50¡ãC range, while performing well at ambient temperature.

Super Duplex 2507 has more than twice the strength of conventional austenitic stainless steels in the annealed condition.

Type: Seamless, Welded

WT: SCH5-SCH80S

They are resistant to general corrosion. We are suppliers of ASME SA182 Duplex Steel UNS S32205 Weld Neck Flanges to sea water and power generation equipment.

2507 Duplex is highly resistant to uniform corrosion by organic acids such as formic and acetic acid.

Super Duplex 2507 is designed to handle highly corrosive conditions and where high strength is required. The high molybdenum, chromium and nitrogen content in Super Duplex 2507 helps the material withstand pitting and crevice corrosion.

UNS S32205 Hex Bolts (also known as S31803) are made of high grade duplex 2205 stainless steel. Because this material is composed of at least 22% chromium, 6% nickel, and 3% molybdenum, it can withstand some of the harsh environmental conditions that other metals cannot, such as corrosion, cracking, erosion, pitting, and more. Stainless Duplex 2205 Hex Bolts also provide twice the mechanical strength compared to standard stainless steel.

Duplex 2507 is usually used in Desalination Equipment, Chemical process pressure vessels, piping and heat exchangers and Marine Applications.

ASTM A182 F51 equates to UNS S31803. This was the original caption for a 22% Cr duplex stainless steel.

The yield strength of this material is almost two times that of the usually used austenitic stainless steel grade.

Duplex 2205 stainless steel plate has excellent corrosion resistance, much higher than grade 316. It can withstand localized corrosion types such as intergranular, pitting and crevice.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

Offshore marine engineering plants need compenents that meet their rugged demands, components that have mammoth strenght but are light weight.

2205 duplex pipe is not recommended to be used at a temperature above 572¡ãF. Due to the presence of higher chromium, molybdenum, and nitrogen contents, 2205 duplex stainless steel tubes demonstrates superior corrosion resistant properties in comparison to the more conventionally used austenitic stainless steel grades 316 and 316L in most environments.

Super Duplex UNS S32760 is one of the most common super duplex grades on the market. UNS S32760 is a duplex stainless steel designed for use in corrosive chlorine-containing environments, with the addition of W and Cu compared to UNS S32750.

Alloy 2205 gets the name Duplex because it is composed of two different types of grains. 40-50% of its grain structure is austenite and 50-60% of it is ferrite. It is closely related to, but much more popular than Alloy 255. In most environments, it surpasses 317L in crevice corrosion resistance. 2205 Duplex excels in chloride environments and resists hydrogen sulfide. 2205 Duplex has almost twice the strength of 316L. Due to the lower nickel and molybdenum content, it is less costly than Alloy C276. Among the places where 2205 Duplex is used include pressure vessels, heat exchangers and scrubbing systems.

Super Duplex is composed of 24% to 26% chromium, 6% to 8% nickel, 3% molybdenum and 1.2% manganese, with the remainder being iron. Trace amounts of carbon, phosphorus, sulfur, silicon, nitrogen, and copper were also found in Super Duplex.

Alloy 2205 (UNS S32305/S31803) is a 22% chromium, 3% molybdenum, 5-6% nickel, nitrogen alloy duplex stainless steel plate that, in addition to high strength and excellent impact toughness, also has high general, Localized and stress corrosion resistance.

ASTM A240 UNS S32750 plate is suitable for high tension and high corrosion environments.

2205 has excellent corrosion properties, and it is well-suited to environments containing chlorides and hydrogen sulphide, for use in oil and gas extraction from sour wells, in refineries and in process solutions contaminated with chlorides.

Duplex 2205 is a nitrogen enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel).
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.48

It is a tee fitting with two outlets at a 90¡ã junction to the main line.

Some of the advantages of using super duplex fasteners include its physical and excellent mechanical properties such as high yield strength, excellent tensile strength, high impact strength and excellent corrosion resistance.

Alloy 32750 is a super duplex stainless steel supplied in hot worked and solution annealed conditions.

A butt weld pipe fitting is designed to be welded on site at its end(s) to connect pipe(s) together and allow change in direction or pipe diameter, or branching or ending.

This fitting then becomes part of a system for transporting fluids (oil, gas, steam, chemicals, …) in a safe and efficient manner, over short or long distances.

The material for UNS S32760 Stud Bolts is about 10% lighter when compared to grade 316 stainless steel. The Stud Bolt S32760 demonstrates high performance at cryogenic temperature settings as well. Which means that the ASTM A1082 UNS S32760 has good sub-zero notch ductility properties down to a temperature of minus 50¡ãC.

2507 is also used in Flue Gas Scrubbing Equipment, Pulp and Paper Mill Equipment, Offshore Oil production/technology and Oil and gas industry equipment.

This is the main reason why Super Duplex Flanges note an improvement of tensile strength over ferritic and austenitic steel grades.

Duplex 2205 was tested under reverse bending stress at room temperature compared to SS316. The results show that Duplex 2205 has approximately twice the fatigue limit/yield strength.