ASTM A182 Duplex Stainless Steel Flanges with advantages in piping applications

Higher chromium, molybdenum and nitrogen content results in a Pitting Resistance Equivalent Number (PREN) >40, providing superior pitting and crevice corrosion capabilities to austenitic and duplex stainless steels in virtually all corrosive media, and critical pitting temperature Above 50¡ãC .

It is widely used in offshore oil and gas exploration/production and in heat exchangers in petrochemical/chemical processing.

ASTM A240 Type 2205 Plate is a duplex stainless steel plate that is used extensively in various industries such as chemical processing, oil and gas exploration, and marine engineering. SA 240 GR 2205 Sheet is made from grade 2205 stainless steel, which is a combination of ferritic and austenitic steel.

A789 UNS S31803 and UNS S32205 are two grades of duplex stainless steel that are widely used in various industrial applications. These Duplex S31803 Seamless Pipes are known for their excellent corrosion resistance, high strength, and good weldability. A789 is a specification that covers seamless and welded tubes made from duplex stainless steel.

This heat treatment performed on the Duplex 2205 Pipe must be keeping with accordance to the specified temperature and quench conditions.

S31803 has been supplemented by S32205 which has a higher minimum N, CR and Mo.

S32750 is used for marine applications, flue gas scrubbing equipment, and pulp & paper mill equipment.

Duplex 2205 Tube may at times exhibit magnetic behavior because the microstructure of its alloy contains about 50% ferrite.

S32760 also has high strength and extended service life. It is 10% lighter than grade 316 steel, ideal for sub-zero use, and more cost-effective than nickel alloys. Stainless steel grade F55 can be easily machined and welded.

Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Material: Duplex Steel ASTM A789 S31803,S32205,S32750, S32760
ASTM A790 S31803,S32205,S32750, S32760

Duplex Stainless Steel offers excellent resistance to corrosion along with very high mechanical strength, which allows for lighter fabrication and greater design flexibility. With this high corrosion resistance, Duplex Stainless Steel provides more uptime than Carbon Steel or conventional Stainless Steel.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Duplex 2205 is a (two-phase) ferritic-austenitic stainless steel with high strength and excellenut corrosion resistance, with a maximum Brinell hardness of 290 (Rc31) in the annealed condition.

Super Duplex 2507 stud bolts (EN 1.4410) are made of a stainless steel alloy containing 25% chromium, 4% molybdenum, and 7% nickel. Duplex 2507 is known for its high strength and excellent localized corrosion resistance to chloride.

At temperatures above 300¡ãC, the brittle trace components of 2205 precipitate, and at temperatures below -50¡ãC, the trace components undergo a ductile-brittle transition; therefore, this grade of stainless steel is not suitable for use at these temperatures.

2507 has Good general corrosion resistance, Suggested for applications up to 600¡ã F, and Low rate of thermal expansion.

The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.66

The structure of 2205 duplex stainless steel consists of a pool of austenite surrounded by a continuous ferrite phase. In the annealed condition, 2205 contains approximately 40-50% ferrite. 2205 is often referred to as the workhorse grade and is the most widely used grade in the duplex stainless steel family.
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.49

Its impact strength or hardness properties inherited from the ferritic side make 2507 stainless steel round bar suitable for structural applications including bridge construction and more.

The properties of duplex pipes include durability and high strength as well as their resistance to stress related corrosion cracking.

Duplex 2205 stainless steel round bars (ASTM A276/ ASTM A479) exhibit good heat resistance up to 300¡ã. SS Rod can be easily welded by most standard methods, the only mandatory requirement is the use of filler metal. Due to its high strength, machinability is low.

Super Duplex UNS S32760 is one of the most common super duplex grades on the market. UNS S32760 is a duplex stainless steel designed for use in corrosive chlorine-containing environments, with the addition of W and Cu compared to UNS S32750.

Duplex steel alloys have the properties of austenitic and ferritic stainless steels. This is because they have nearly equal proportions of dual microstructural phases (austenite and ferrite) in the annealed condition.

At this temperature, duplex steel flanges over 300 degrees Celsius are still protected from embrittlement due to corrosion. Duct capability is also excellent at low temperatures. Fabrication is done only with tools assigned to stainless steel materials. Must be properly cleaned before use. This is done to protect the stainless steel from cross-contamination of the corroding metal.

Seamless Pipes also execute properties like high strength and resistance to corrosion from organic acids. Also, these Pipes can withstand inorganic acids and chloride environments.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

The flange is second most used joining method after selding. Flanges are used when joints need dismantling. It provides flexibility for maintenance. Flange connects the pipe with various equipment and valves. Breakup flanges are added in the pipeline system if regular maintenance in required during plant operation.
A flanged joint is composed of three separate and independent although interrdlated components; the flanges, the gaskets, and the bolting; which are assembled by yet another influence, the fitter. Special controls are required in the selection and application of all there elements to attain a joint, which has acceptable leak tightness.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength (as the flange of an iron beam such as an I-beam or a T-beam); for easy attachment/transfer of contact force with another object (as the flange on the end of a pipe, steam cylinder, etc., or on the lens mount of a camera); or for stabilizing and guiding the movements of a machine or its parts (as the inside flange of a rail car or tram wheel, which keep the wheels from running off the rails). The term “flange” is also used for a kind of tool used to form flanges.

While Duplex 2205 is the most common duplex product we supply, we can also deliver Duplex 2304 and Duplex 2207 with reduced lead times as these alloys are stocked. Alloy 2205 (UNS S32305/S31803) is a 22% chromium, 3% molybdenum, 5-6% nickel, nitrogen alloyed duplex stainless steel pipe with high general, localized, and stress corrosion resistance properties in addition to high strength and excellent impact toughness.

Super Duplex UNS S32760 Reducing Flanges have a strengthened microstructure, a result of added Nitrogen, allowing fabrication of thin and low-weight flanges that are easy on the pocket.

The steel has excellent resistance to chloride stress corrosion cracking, high thermal conductivity, and a low coefficient of thermal expansion.

Duplex 2205 is a nitrogen-enhanced duplex stainless steel designed to solve common corrosion problems encountered with 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic (such as 304 stainless steel) nor purely ferritic (such as 430 stainless steel).
Type Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”
Manufacturing technique Hot rolling /Hot work ,Cold rolling
Producing Standard ASME B36.10 ASME B36.65

In order to convey the pipeline, it is necessary to remove the straight hose in the pipeline. When using various pipelines, various pipelines must be used. When the pipeline is used, the elbow must be used to change the size of the pipeline. When bifurcating, the three-way pipe The flange connection used when the joint is used with various pipe joints, in order to reach the long-distance transmission pipeline, in order to reach the thermal expansion and cold contraction joint or effective connection aging of the pipeline, the long-distance expansion and cold contraction joint is used for the connection of the pipeline. , In the connection of various instruments, there are also the connectors and plugs of the instrument phase.

The Duplex Steel Pipe gets its name from the dual nature present in the microstructure of the alloy. Duplex Stainless Steel Seamless Pipe have good mechanical characteristics and can be used in an as welded condition. Considered to be superior in comparison to austenitic alloys ASTM A312 TP304 or ASTM A312 TP316, the Seamless Duplex Pipe offers much better resistance to corrosion.
Type “Seamless Pipe
Seamless Tube
Welded Pipe
Welded Tube
SAW LSAW ERW EFW
Beveled End, Plain End”
Size “OD: 1/2″” ~48″”
Thickness: SCH5~SCHXXS
Length :As per your requirement.”

Thread friction between the nut and bolt creates a strong, steady and even force holding the componenuts together. The most commonly used ASTM A182 UNS S32205 fastener nuts are regular hex nuts. At the same time, duplex stainless steel fasteners are strong and corrosion resistanut, combining the healthy properties of ferrite and austenite. The material also has a 90ksi minimum tensile strength and a 65ksi minimum yield strength. 2205 duplex stainless steel bolts have an elongation of 25% and a hardness of 217HBW.

The fatigue strength of S31803 nuts is also very good under all extreme conditions. Duplex stainless steel UNS S31803 nuts also have good fatigue strength and excellent resistance to stress corrosion cracking, cracking, pitting, erosion, etc.